User manual YAMAHA FJ1200

[. . . ] If you have any questions concerning the operation or maintenance of your motorcycle, please consult a Yamaha dealer. IMPORTANT MANUAL INFORMATION Particularly important information is distinguished in this manual by the following notations: The Safety Alert Symbol means ATTENTION!WARNING Failure to follow WARNING instructions could result in severe injury or death to the motorcycle operator, a bystander, or a person inspecting or repairing the motorcycle. A CAUTION indicates special precautions that must be taken to avoid damage to the motorcycle. A NOTE provides key information to make procedures easier or clearer. EAU00005 CAUTION: NOTE: NOTE: q This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. [. . . ] q From 50, 000 km, repeat the maintenance intervals starting from 10, 000 km. q Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. _ _ CP-03E NO. 1 2 ITEM CHECK OR MAINTENANCE JOB · Check fuel hoses for cracks or damage. (See NOTE on page 6-4. ) · Check operation, fluid level and vehicle for fluid leakage. (See NOTE on page 6-4. ) · Replace brake pads. ODOMETER READING (× 1, 000 km) 1 10 Every 40, 000 km 20 30 40 ANNUAL CHECK * Fuel line Spark plugs 6 3 4 5 * Valves Air filter element * Clutch * Front brake * Rear brake 6 Whenever worn to the limit 7 Whenever worn to the limit 6-2 PERIODIC MAINTENANCE AND MINOR REPAIR NO. 8 9 ITEM CHECK OR MAINTENANCE JOB · Check for cracks or damage. · Make sure that all nuts, bolts and screws are properly tightened. ODOMETER READING (× 1, 000 km) 1 10 20 30 40 ANNUAL CHECK * Brake hoses * Wheels * Tires * Wheel bearings * Swingarm * Steering bearings * Chassis fasteners Sidestand/centerstand Every 4 years 10 11 12 13 Every 50, 000 km Every 20, 000 km 6 14 15 16 17 18 19 20 21 * Sidestand switch * Front fork Shock absorber Rear suspension relay * assembly * arm and connecting arm · Lubricate with lithium-soap-based grease. pivoting points * system Electronic fuel injection · Adjust engine idling speed and synchronization. · Change. Engine oil 6-3 PERIODIC MAINTENANCE AND MINOR REPAIR NO. 22 23 24 25 26 27 28 ITEM Engine oil filter cartridge · Replace. If any spark plug shows a distinctly different color, the engine could be defective. If a spark plug shows signs of electrode erosion and excessive carbon or other deposits, it should be replaced. 6-8 Specified spark plug: CR8E (NGK) or U24ESR-N (DENSO) 1. Quick fastener (× 2) EAU04063 Panels E and F To remove one of the panels 1. Remove the screws, the quick fastener screws and the quick fasteners, and then take the panel off. Place the panel in the original position, and then install the quick fasteners and quick fastener screws, and tighten the screws. Install the seats. 6 PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: If a torque wrench is not available when installing a spark plug, a good estimate of the correct torque is 1/4­1/2 turn past finger tight. However, the spark plug should be tightened to the specified torque as soon as possible. _ _ EAU03997 Engine oil and oil filter cartridge The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter cartridge replaced at the intervals specified in the periodic maintenance and lubrication chart. NOTE: Make sure that the motorcycle is positioned straight up when checking the oil level. Spark plug gap Before installing a spark plug, the spark plug gap should be measured with a wire thickness gauge and, if necessary, adjusted to specification. 6 Spark plug gap: 0. 7­0. 8 mm Clean the surface of the spark plug gasket and its mating surface, and then wipe off any grime from the spark plug threads. [. . . ] Alternatively, turn the wheels a little every month in order to prevent the tires from becoming degraded in one spot. Cover the muffler outlets with plastic bags to prevent moisture from entering them. Do not store the battery in an excessively cold or warm place (less than 0 °C or more than 30 °C). NOTE: Make any necessary repairs before storing the motorcycle. _ _ 7 7-5 SPECIFICATIONS Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [. . . ]