User manual TOSHIBA MMY-MAP0801HT8-E SERVICE MANUAL

[. . . ] A07-004 SERVICE MANUAL R410A · This manual describes about the model which is installed with the passive filter to the fan driving circuit as the measure against the Europe Harmonic Regulation EN61000-3-12. The indoor units are same as those of the existing models and they are not especially changed. A03-009, A04-008 and A05-004-1. New models compliance with EMC: IEC61000-3-12 < Outdoor Unit > Heat Pump Model MMY-MAP0501HT8-E, MMY-MAP0601HT8-E, MMY-MAP0801HT8-E, MMY-MAP1001HT8-E, MMY-MAP1201HT8-E Cooling Only Model MMY-MAP0501T8-E, MMY-MAP0601T8-E, MMY-MAP0801T8-E, MMY-MAP1001T8-E, MMY-MAP1201T8-E Heat Recovery Model MMY-MAP0802FT8-E, MMY-MAP1002FT8-E, MMY-MAP1202FT8-E PRINTED IN JAPAN, Dec. , 2007 ToMo CONTENTS 1. DIFFERENT POINTS OF THE MAIN PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [. . . ] And correct the fault parts. I/F P board error . C. Auxiliary code 01 02 P board . C. to be replaced IPDU 1 IPDU 2 IPDU 1, 2 Fan IPDU IPDU 1, fan IPDU IPDU 2, fan IPDU IPDU 1, 2, fan IPDU, I/F IPDU P board error . C. 03 04 05 06 07 Both IPDU (No. 1, No. 2) and fan IPDU did not return the communication. Replace IPDU P board with trouble. . C. 7 <SHRM Series (A05-004-1) > Check code name Check code name Cause of operation 1. Communication error between IPDU, fan IPDU and I/F IPDU, fan IPDU, I/F P board error . C. Passive filter error [L29] / [CF] (d07 / AI-NET) IPDU quantity error Sub-code: 01: IPDU1 error 02: IPDU2 error 03: IPDU1, 2 error 04: Fan IPDU error 05: IPDU1, fan IPDU error 06: IPDU2, fan IPDU error 07: All IPDU error, Disconnection of communication line between IPDU-I/F P board, . C. boad for FAN" error, "Passive filter" error . C. Is jumper setup of outdoor I/F P. C. (Jumpers 7, 8, 9 ON) YES Is communication connector between IPDU and I/F P. C. YES Is there no disconnection of communication line between IPDU and I/F P. C. CN502 or CN500 DC 330V (Judgment : DC180-370V) YES NO Correct connection of connector. Passive filter box Reactor NO Correct connection of connector. RED Resistor WHITE ~ YES Replace communication line. YELLOW Diode + rectifier NO Correct connection of connector. CN01 NO Correct connection of connector. Electrolytic capacitor board NO Replace the electric fuse. RED BLUE YELLOW NO Power supply P. C. board error. Connector (YELLOW) Relay connector (WHITE) NO Is a passive filter normal?YES Is there voltage fluctuation between 4 and 5 pins of CN600 on I/F P. C. (Measurement by tester: DC0 to 5V, 5 pin GND) YES Is there voltage fluctuation between 3 and 5 pins of CN600 on I/F P. C. (Measurement by tester: DC0 to 5V, 5 pin GND) YES NO NO Check the short circuit of each part, and opening. board to be replaced IPDU 1 IPDU 2 IPDU 1, 2 Fan IPDU IPDU 1, fan IPDU IPDU 2, fan IPDU IPDU 1, 2, fan IPDU, I/F Both IPDU (No. 1, No. 2) and fan IPDU did not return the communication. board, 1) CN503: Between 1 and 5 pins 12V 2) CN503: Between 2 and 5 pins 7V 3) Between +5V and GND at the side of CN505: 5V YES Replace IPDU P. C. board for fan (MCC-1439) Judgement +12V terminal 1 ­ 5 +7V terminal 2 ­ 5 Communication between fan IPDU ( ) DC330V output (For Comp. IPDU) Communication betweenI/F and fan IPDU GND CN500 DC330V output for fan IPDU (Judgemant : DC 180­370V) +12V AC230V input 9 5. Remote Controller Switch Name Wired remote controller Wired remote controller CODE No. SET DATA CODE No. SET DATA SETTING TEST UNIT No. UNIT No. SETTING TEST R. C. No. Appearance ð H R. C. No. TEMP . ON / OFF TIMER SET TIME FILTER RESET TEST SET CL FAN SWING/FIX UNIT MODE VENT UNIT SET CL Model name Type RBC-AMT21E RBC-AMT31E NOTE The model name of the Wired remote controller is changed to RBC-AMT31E and some illustrations are changed. The expression method is a little changed but functionally is not changed. are omitted. 10 <SMMS Series (A03-009, A04-008) > TE sensor TO sensor Low pressure sensor SV2 valve TS sensor 5-2. Parts Layout in Outdoor Unit SV42 valve 11 SV3D valve Check joint SV3A valve (Low pressure) PMV (Pulse Motor Valve) SV5 valve 4-way valve TL sensor SV3B valve High pressure sensor Check joint (High pressure) Check joint (Liquid pipe) SV41 valve SV3E valve SV3C valve High pressure SW 1 TD1 sensor High pressure SW 2 TK1, TK2 sensor TK3 sensor TD2 sensor TK4 sensor Case heater Front side Rear side <SHRM Series (A05-004-1) > TO sensor SV42 valve Low pressure sensor SV2 valve TS sensor SV3D valve SV3A valve Check joint (Low pressure) 12 PMV (Pulse Motor Valve) SV5 valve SV3B valve 4-way valve TL sensor Check joint (High pressure) High pressure sensor Check joint (Liquid pipe) SV41 valve SV3E valve SV3C valve High pressure SW 1 TD1 sensor High pressure SW 2 TK1, TK2 sensor TD2 sensor TK3 sensor TK4 sensor Case heater Front side Rear side 5-3. [. . . ] 43146737 43041781 43041782 43046442 43146680 43047527 43146715 43146736 43146676 43146727 43146711 43146698 43146699 43146687 43146712 43146730 43146734 43146709 4314Q060 4314Q056 4314Q058 4314Q052 4314Q053 43148220 43148202 43148192 43148200 43149377 43149378 4314G264 4314G265 4314G249 4314G250 43151283 44246235 44246236 44246239 4314Q054 4314Q055 4314Q057 4314Q059 Description Valve, Checked, YCV5P-33GME-1 Compressor, DA421A3FB-23M Compressor, DA351A3FB-23M Valve, Packed, 9. 52 DIA Valve, Packed, 12. 7 Tube, Capillary, ID 2. 0 × 2000L Valve, Checked, BCV-804DY Valve, Checked, YCV3-22GME-1 Joint, Check Valve, Gas, DIA 25 Valve, 2-Way, VPV-122DQ1 Valve, 4-Way, STF-0731G Valve, Ball, B5/8F, Rohs Valve, 4-Way, STF-0401G Valve, 2-Way, VPV-303DQ1 Valve, 2-Way, VPV-603DQ2 Valve, Checked, ZGV-S55B-A Valve, PMV, HAM-BD24TF-1 Strainer, DIA 12. 7, C1220T-H Strainer, DIA 25. 4, C1220T-H Strainer, DIA 25. 4 Strainer, DIA 45, C1220T-H Strainer, DIA 21, C1220T-H Plug, Fusible, 73 C Tank, Liquid Separator Accumulator, 20L Sensor Assembly, Low Pressure, 150XA4-L1 Sensor Assembly, High Pressure, 150XA4-H3 Condenser Assembly, Three Row Condenser Assembly, Three Row Condenser Assembly, One Row Condenser Assembly, One Row Switch, Pressure, ACB-4UB32W Tube, Capillary, Bypass, 0. 8 DIA Tube, Capillary, Bypass, 1. 0 DIA Tube, Capillary, 1. 2 DIA Strainer, DIA 12. 7, C1220T-H Strainer, DIA 19. 05, C1220T-H Strainer, DIA 25. 4, C1220T-H Strainer, DIA 25. 4 2 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 3 1 1 2 2 2 1 1 1 2 3 3 1 5 1 1 2 Model Name MMY- MAP 1201HT8-E 1001HT8-E 0801HT8-E 0601HT8-E 0501HT8-E 1 2 1 2 2 1 1 1 2 3 3 1 5 1 1 1 1 2 3 3 1 5 1 1 1 3 1 1 2 2 2 3 1 1 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 3 1 1 2 1 1 1 3 1 1 1 1 2 1 1 1 3 1 1 1 2 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 3 1 1 1 2 1 1 3 1 1 1 2 5 5 1 2 3 3 1 2 3 3 2 2 2 1 1 29 MMY-MAP0501HT8-E (5HP), MMY-MAP0601HT8-E (6HP), MMY-MAP0801HT8-E (8HP), MMY-MAP1001HT8-E (10HP), MMY-MAP1201HT8-E (12HP) 713 708 719 717 709 703 711 706 715 705 707 704 720 702 710 712 701 716 714 Location No. 701 702 703 704 705 706 707 708 709 710 711 712 713 714 715 716 717 719 720 Model Name MMY- MAP 1201HT8-E 1001HT8-E 0801HT8-E 0601HT8-E 0501HT8-E 43050382 43063248 43150315 43155176 43158186 43158183 43160559 43160548 43163017 43163048 4316V366 4316V263 4316V237 4316V245 4316V360 43155194 43152506 43153006 43155197 Sensor, TC (F6) Supporter Assembly Sensor, TD (F6) Capacitor, 400V DC, 1500µF Transformer, TT-01-03 Reactor, CH-44 Terminal Block, 4P, AC600V, 30A Terminal, 6P, AC30V, 1A Supporter Supporter Assembly P. C. Board Assembly, Power, MCC-1439 Capacitor, 400V DC, 1000µF Electro Magnetic Switch, FW-2S PTC-Thermistor, ZPROYCE101A500 Resistor, 56k, 15W 4 3 6 2 1 2 1 1 2 1 1 1 1 2 1 1 1 2 2 4 3 6 2 1 2 1 1 2 1 1 1 1 2 1 1 1 2 2 4 3 6 2 1 2 1 1 2 1 1 1 1 2 1 1 1 2 2 4 3 6 2 1 2 1 1 2 1 1 1 1 2 1 1 1 2 2 4 3 6 2 1 2 1 1 2 1 1 1 1 2 1 1 1 2 2 Part No. Description 30 7-2. Outdoor Unit MMY-MAP0501T8-E (5HP), MMY-MAP0601T8-E (6HP), MMY-MAP0801T8-E (8HP), MMY-MAP1001T8-E (10HP), MMY-MAP1201T8-E (12HP) 17 16 64 (8, 10, 12, HP) or 26 66 (5, 6HP) 73 74 25 65 (8, 10, 12HP) or 67 (5, 6HP) 95 93 97 52 92 49 94 96 4 (8, 10, 12HP) or 5 (5, 6HP) 91 44 40, 41 30 27 46 39 32 30 7 81 44 8 29 1 29 80 43 69 50 724 SV3A SV3B 721 722 723 31 Location No. [. . . ]