User manual TJERNLUND SS2 SIDESHOT WITH UC1 UNIVERSAL CONTROL (VERSION X.04) 8504105 REV B 0503

[. . . ] B 05/03 TJERNLUND PRODUCTS, INC. 1601 Ninth Street · White Bear Lake, MN 55110-6794 PHONE (651) 426-2993 · (800) 255-4208 · FAX (651) 426-9547 Visit our web site · www. tjernlund. com VERSION X. 04 INCLUDES NEW UC1 UNIVERSAL CONTROL MODEL SS2 INSTALLATION INSTRUCTIONS !Recognize this symbol as an indication of important safety information! OWNER INSTRUCTIONS, DO NOT DESTROY !CAUTION: The owner of the SS2 must keep the area around the vent terminal free of snow, ice and debris. NOTE: MAXIMUM FLUE GAS TEMPERATURES MUST NOT EXCEED 650oF (343O C) MINIMUM TEMPERATURE MUST BE 250O F (121O C) AT VENT SYSTEM INLET. THESE INSTRUCTIONS ARE INTENDED AS AN AID TO QUALIFIED, LICENSED SERVICE PERSONNEL FOR PROPER INSTALLATION, ADJUSTMENT AND OPERATION OF THIS UNIT. READ THESE INSTRUCTIONS THOROUGHLY BEFORE ATTEMPTING INSTALLATION OR OPERATION. [. . . ] CAUTION: WHEN INTERLOCKING WITH AQUASTAT DO NOT DISCONNECT BURNER MOTOR FROM PRIMARY CONTROL / CAD CELL RELAY. 1. Disconnect B1 from L1 of oil burner primary control, burner relay or hot of gas valve and reconnect to #1 on UC1 terminal block. Connect #4 on UC1 terminal block to the L1 on line voltage oil burner primary control, burner relay or gas valve. NOTE: If burner safety control goes out on lockout, the SideShot will continue to run as long as a call for heat is present. SIDESHOT WITH INTEGRAL UC1 UNIVERSAL CONTROL CONNECTED WITH A CARLIN 40200, 42230, 48245, 50200, 60200 SERIES OR EQUIV. AND A LINE VOLTAGE THERMOSTAT OR AQUASTAT SUPPLY 115 VAC 60 Hz T Red/White Low Voltage Jumper T Black XL XN LEGEND: 115 VAC D/N 9183046-7 Line Voltage Thermostat or Aquastat Control Limit IMPORTANT: RED JUMPER POSITION MUST BE THE SAME AS APPLIANCE INTERLOCK VOLTAGE. F White 10 FLA / 60 LRA 115V F Orange DRY 24V BURNER MOTOR A Alarm A Violet 0. 3 A, AC OIL VALVE J1 Blue 500 VA IGNITION TRANS J2 CALL JUMPER UNIVERSAL CONTROLLER SUPPLY 115 VAC 50/60 Hz R IMPORTANT: CRIMP GROUND WIRE TO GROUNDING SPADE TERMINAL IN SS2 ELECTRICAL BOX. 1. Connect burner motor terminal Orange of Carlin to #1 on UC1 terminal block. Connect #4 on UC1 terminal block to burner motor wire removed from Orange of Carlin. 12 XL XN LEGEND: 115 VAC D/N 9183046-3 SIDESHOT WITH INTEGRAL UC1 UNIVERSAL CONTROL CONNECTED TO AN OIL-FIRED FURNACE WITH A HONEYWELL T87 OR EQUIVALENT NON-POWERED THERMOSTAT IMPORTANT: RED JUMPER POSITION MUST BE THE SAME AS APPLIANCE INTERLOCK VOLTAGE. HONEYWELL T87 OR EQUIVALENT NON-POWERED THERMOSTAT 115V DRY IMPORTANT: REMOVE JUMPER TO AVOID BACKFEEDS OR SHORT CIRCUITS. 24V J2 UNIVERSAL CONTROLLER PRIMARY CONTROL BLACK FACTORYWIRED ORANGE WHITE B O F W F T T SUPPLY 115 VAC 50/60 Hz R J1 XL XN LEGEND: 115 VAC LOW VAC 5 VDC BOARD-GENERATED POWER. DO NOT SUPPLY POWER! D/N 9183047-1 HONEYWELL R8184 SERIES OR EQUIVALENT GROUND IMPORTANT: CRIMP GROUND WIRE TO GROUNDING SPADE TERMINAL IN ELECTRICAL BOX. 1. IMPORTANT: Remove J1 & J2 Call Jumper on UC1 to avoid backfeeds or short circuits. Connect T87 or Equivalent non-powered thermostat to A and B terminals on UC1. Connect #4 on UC1 terminal block to remaining T terminal of Primary Control. NOTE: If burner safety control goes out on lockout, the SideShot will continue to run as long as a call for heat is present. SIDESHOT WITH INTEGRAL UC1 UNIVERSAL CONTROL CONNECTED WITH A HONEYWELL R8184 SERIES OR EQUIVALENT PRIMARY CONTROL AND A BURNER MOTOR POST-PURGE L1 THERMOSTAT BLACK ORANGE WHITE B O W T T F 115V DRY 24V F HONEYWELL R8184 SERIES OR EQUIVALENT J2 J1 UNIVERSAL CONTROLLER IMPORTANT: RED JUMPER POSITION MUST BE THE SAME AS APPLIANCE INTERLOCK VOLTAGE. CALL JUMPER OIL VALVE SUPPLY 115 VAC 50/60 Hz R XL XN N M MTR 9183006 TJERNLUND PRODUCTS, INC. LEGEND: 115 VAC D/N 9183046-4 BURNER MOTOR IGNITION TRANS SS2 MOTOR SS2 COOLING FAN IMPORTANT: CRIMP GROUND WIRE TO GROUNDING SPADE TERMINAL IN SS2 ELECTRICAL BOX. 1. Separate the burner motor wire and ignition transformer from the Orange wire of R8184. Connect the HOT wire of oil solenoid valve to #4 on UC1 terminal block and neutral wire to White or N. Connect burner motor and ignition transformer HOT wires to M terminal on UC1 and neutrals to White or N. 13 SIDESHOT WITH INTEGRAL UC1 UNIVERSAL CONTROL CONNECTED WITH A SINGLE ZONE 24 VAC THERMOSTAT IMPORTANT: RED JUMPER POSITION MUST BE THE SAME AS APPLIANCE INTERLOCK VOLTAGE. THERMOSTAT Y R G R C J1 Y W INTERNAL CONTROL OF FURNACE SUPPLY 115 VAC 50/60 Hz R 115V DRY 24V W G J2 XL XN UNIVERSAL CONTROLLER CALL JUMPER LEGEND: 115 VAC 24 VAC D/N 9183046-5 IMPORTANT: CRIMP GROUND WIRE TO GROUNDING SPADE TERMINAL IN SS2 ELECTRICAL BOX. 1. Connect #2 on UC1 terminal block to C on internal control terminal strip of furnace/boiler. Connect #4 on UC1 terminal block to W on internal control terminal strip of furnace/boiler. NOTE: If burner safety control goes out on lockout, the SideShot will continue to run as long as a call for heat is present. SIDESHOT WITH INTEGRAL UC1 CONTROL CONNECTED WITH A 24 VAC ELECTRONIC IGNITION MODULE IMPORTANT: RED JUMPER POSITION MUST BE THE SAME AS APPLIANCE INTERLOCK VOLTAGE. SPARK (9) (8) J2 OR 115V UNIVERSAL CONTROLLER DRY CALL JUMPER 24V J1 (7) 24V 24V GND BNR GND PV MV / PV MV (6) (5) (4) (3) (2) (1) PI YE GR YE WH OR WH OR YE SUPPLY 115 VAC 50/60 Hz R XL XN LEGEND: 115 VAC 24 VAC D/N 9183046-8 PV PV MV MV HONEYWELL IGNITION CONTROL GR IMPORTANT: CRIMP GROUND WIRE TO GROUNDING SPADE TERMINAL IN SS2 ELECTRICAL BOX. GAS VALVE 1. Remove the wire on MV at gas valve and connect it on #1 on UC1 terminal block. [. . . ] 2 Name and address of installer and any service agency who performed work on Power Venter. Date of original installation and dates any service work was performed and details of problem. warrants the components of the SideShot for two years from date of installation. This warranty does not cover normal maintenance, transportation or installation charges for replacement parts or any other service calls or repairs. [. . . ]