User manual TJERNLUND SS1R SIDESHOT WITH UC1 UNIVERSAL CONTROL (VERSION X.04) 8504117 REV 0204

[. . . ] 02/04 TJERNLUND PRODUCTS, INC. 1601 Ninth Street · White Bear Lake, MN 55110-6794 PHONE (800) 255-4208 · (651) 426-2993 · FAX (651) 426-9547 Visit our web site · www. tjernlund. com THIS VENT SYSTEM HAS BEEN LISTED FOR USE WITH SPECIFIED RHEEM, RUUD, WEATHERKING AND HEAT CONTROLLER OIL FURNACES BY UL AND ULC. SEE FURNACE RATING PLATE FOR VERIFICATION. INCLUDES NEW UC1 UNIVERSAL CONTROL MODEL SS1-R INSTALLATION INSTRUCTIONS !Recognize this symbol as an indication of important Safety Information! OWNER INSTRUCTIONS, DO NOT DESTROY NOTE: FLUE GAS TEMPERATURES MUST NOT EXCEED 575oF AT VENT SYSTEM INLET. THESE INSTRUCTIONS ARE INTENDED AS AN AID TO QUALIFIED, LICENSED SERVICE PERSONNEL FOR PROPER INSTALLATION, ADJUSTMENT AND OPERATION OF THIS UNIT. READ THESE INSTRUCTIONS THOROUGHLY BEFORE ATTEMPTING INSTALLATION OR OPERATION. [. . . ] For "C" series oil furnaces (-OBC-XXX, -OPC-XXX & etc. ), drill a 1" diameter hole into the junction box side of the furnace, allowing for adequate clearance from electrical components, (See diagram Q). Use caution when drilling into the furnace so 12 existing wiring and components are not damaged. The four wires connecting the Rheem, Ruud or Weatherking oil fired furnace to the SS1-R must be routed through this hole to the burner junction box. If electrical conduit is not going to be used, then a mechanical strain relief must be used where wires pass into the burner junction box. For "D" series oil furnaces (-OBD-XXX, -OPD-XXX and etc. ), remove the primary control from the main junction box and push the wires inside to the side so that the holes on the back of the junction box can be seen. Once these holes are located, chose one of these holes and trace its pattern onto the furnace wall. Once the hole is traced, remove the main junction box/primary control assembly from the wall of the furnace and drill out the newly traced hole with a 1" drill. If electrical conduit is not going to be used, then a mechanical strain relief must be used where wires pass through the furnace wall. Replace the junction box / primary control to the wall of the furnace in the same fashion as the original factory wiring. Remove the wire-nuts which secure the Orange to Black wires (burner control) and White wires (line neutral) of the primary control, (see Diagram R below). For "C" series oil furnaces (-OBC-XXX, -OPC-XXX & etc. ), remove a knock-out slug from the existing junction box mounted to the burner. A field installed bushing must be installed in the hole formed by removing the slug. Use a field-installed wire and wire-nut to connect the Orange wire of the primary control to the #1 terminal on the SS1-R control board, (see Diagram R below). All wire connections using wire nuts should be hidden in the junction box. Use a field-installed wire and wire-nut to connect the White wire of the primary control to the oil valve and the #2 terminal on the SS1-R control board, (See Diagram R below). All wire connections using wire nuts should be hidden in the junction box. Note: For "D" series oil furnaces (-OBD-XXX, -OPD-XXX and etc. ), the existing wire nut (which connects all the line neutrals together) is full and a new wire cannot be added to it. A new wire-nut will have to be installed and this will require that the neutral wire is cut and stripped. Use a field-installed wire from the #4 terminal of the SS1-R control board to the oil valve, (See Diagram R below). Note that the other terminal on the oil valve is connected to line neutral in step 8 above. Use a field-installed wire and wire-nut to connect the Black wire of the Beckett burner to the "M" terminal on the SS1-R control board. All wire connections using wire nuts should be hidden in the junction box. [. . . ] MOTOR OILING The SideShot motor is permanently lubricated and requires no oiling. warrants the components of the SS1-R for two years from date of installation. This warranty does not cover normal maintenance, transportation or installation charges for replacement parts or any other service calls or repairs. This warranty DOES NOT cover the complete SS1-R if it is operative, except for the defective part. [. . . ]