User manual TJERNLUND SS1C SIDESHOT WITH UC1 UNIVERSAL CONTROL (VERSION X.04) 8504103 REV C 0204

[. . . ] C 02/04 TJERNLUND PRODUCTS, INC. 1601 Ninth Street · White Bear Lake, MN 55110-6794 PHONE (800) 255-4208 · (651) 426-2993 · FAX (651) 426-9547 Visit our web site · www. tjernlund. com VERSION X. 04 INCLUDES NEW UC1 UNIVERSAL CONTROL MODEL SS1C INSTALLATION INSTRUCTIONS !Recognize this symbol as an indication of important Safety Information! OWNER INSTRUCTIONS, DO NOT DESTROY NOTE: FLUE GAS TEMPERATURES MUST NOT EXCEED 301oC (575oF) AT VENT SYSTEM INLET. THESE INSTRUCTIONS ARE INTENDED AS AN AID TO QUALIFIED, LICENSED SERVICE PERSONNEL FOR PROPER INSTALLATION, ADJUSTMENT AND OPERATION OF THIS UNIT. READ THESE INSTRUCTIONS THOROUGHLY BEFORE ATTEMPTING INSTALLATION OR OPERATION. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN IMPROPER INSTALLATION, ADJUSTMENT, SERVICE OR MAINTENANCE POSSIBLY RESULTING IN FIRE, ELECTRICAL SHOCK, CARBON MONOXIDE POISONING, EXPLOSION, OR PERSONAL INJURY OR PROPERTY DAMAGE. [. . . ] Connect #4 on UC1 terminal block to the L1 on line voltage oil burner primary control, burner relay or gas valve. NOTE: If burner primary control goes out on lockout, the SideShot will continue to run as long as a call for heat is present. SIDESHOT WITH INTEGRAL UC1 UNIVERSAL CONTROL CONNECTED WITH A CARLIN 40200, 42230, 48245, 50200, 60200 SERIES OR EQUIV. AND A LINE VOLTAGE THERMOSTAT OR AQUASTAT SUPPLY 115 VAC 60 Hz T Red/White Low Voltage Jumper T Black Line Voltage Thermostat or Aquastat Control Limit IMPORTANT: RED JUMPER POSITION MUST BE THE SAME AS APPLIANCE INTERLOCK VOLTAGE. F White 10 FLA / 60 LRA 115V F Orange DRY BURNER MOTOR 500 VA IGNITION TRANS J2 A Alarm A Blue CALL JUMPER UNIVERSAL CONTROLLER 24V Violet 0. 3 A, AC OIL VALVE J1 SUPPLY 115 VAC 50/60 Hz R XL XN LEGEND: 115 VAC D/N 9183046-3 GROUND IMPORTANT: CRIMP GROUND WIRE TO GROUNDING SPADE TERMINAL IN ELECTRICAL BOX. 1. Connect burner motor terminal Orange of Carlin to #1 on UC1 terminal block. Connect #4 on UC1 terminal block to burner motor wire removed from Orange of Carlin. 14 SIDESHOT WITH INTEGRAL UC1 UNIVERSAL CONTROL CONNECTED WITH A SINGLE ZONE 24 VAC THERMOSTAT IMPORTANT: RED JUMPER POSITION MUST BE THE SAME AS APPLIANCE INTERLOCK VOLTAGE. THERMOSTAT Y R G R C J1 Y W INTERNAL CONTROL OF FURNACE SUPPLY 115 VAC 50/60 Hz R 115V DRY 24V W G J2 XL XN UNIVERSAL CONTROLLER CALL JUMPER LEGEND: 115 VAC 24 VAC D/N 9183046-5 GROUND IMPORTANT: CRIMP GROUND WIRE TO GROUNDING SPADE TERMINAL IN ELECTRICAL BOX. 1. Connect #2 on UC1 terminal block to C on internal control terminal strip of furnace/boiler. Connect #4 on UC1 terminal block to W on internal control terminal strip of furnace/boiler. NOTE: If burner primary control goes out on lockout, the SideShot will continue to run as long as a call for heat is present. SIDESHOT WITH INTEGRAL UC1 UNIVERSAL CONTROL CONNECTED TO AN OIL-FIRED FURNACE WITH A HONEYWELL T87 OR EQUIVALENT NON-POWERED THERMOSTAT IMPORTANT: RED JUMPER POSITION MUST BE THE SAME AS APPLIANCE INTERLOCK VOLTAGE. HONEYWELL T87 OR EQUIVALENT NON-POWERED THERMOSTAT 115V DRY 24V PRIMARY CONTROL BLACK FACTORYWIRED ORANGE WHITE B O F W F T T SUPPLY 115 VAC 50/60 Hz R IMPORTANT: REMOVE JUMPER TO AVOID BACKFEEDS OR SHORT CIRCUITS. J2 J1 XL XN UNIVERSAL CONTROLLER LEGEND: 115 VAC LOW VAC 5 VDC BOARD-GENERATED POWER. DO NOT SUPPLY POWER! D/N 9183047-1 HONEYWELL R8184 SERIES OR EQUIVALENT GROUND IMPORTANT: CRIMP GROUND WIRE TO GROUNDING SPADE TERMINAL IN ELECTRICAL BOX. 1. IMPORTANT: Remove J1 & J2 Call Jumper on UC1 to avoid backfeeds or short circuits. Connect T87 or Equivalent non-powered thermostat to A and B terminals on UC1. Connect #4 on UC1 terminal block to remaining T terminal of Primary Control. NOTE: If burner safety control goes out on lockout, the SideShot will continue to run as long as a call for heat is present. 15 SIDESHOT WITH INTEGRAL UC1 UNIVERSAL CONTROL CONNECTED WITH A HONEYWELL R8184 SERIES OR EQUIVALENT PRIMARY CONTROL AND A BURNER MOTOR POST-PURGE CONNECT TO L1 OR B1 BLACK ORANGE WHITE THERMOSTAT B O W T T F 115V DRY 24V F HONEYWELL R8184 SERIES OR EQUIVALENT J2 UNIVERSAL CONTROL IMPORTANT: RED JUMPER POSITION MUST BE THE SAME AS APPLIANCE INTERLOCK VOLTAGE. CALL JUMPER J1 CONNECT TO L2 OR B2 OIL VALVE SUPPLY 115 VAC 50/60 Hz GROUND LEGEND: 115 VAC D/N 9183047-4 10/16/03 XL XN N M MTR BURNER MOTOR IGNITION TRANS VENTER MOTOR IMPORTANT: CRIMP GROUND WIRE TO GROUNDING SPADE TERMINAL IN ELECTRICAL BOX. 1. Separate the burner motor wire and ignition transformer from the Orange wire of R8184. Connect the HOT wire of oil solenoid valve to #4 on UC1 terminal block and neutral wire to White or N. Connect burner motor and ignition transformer HOT wires to M terminal on UC1 and neutrals to White or N. SELECTION OF PRESSURE SWITCH BLEED ORIFICE In order for the SideShot pressure switch to function properly for the intended application, the proper bleed orifice has to be selected as determined below. Upon installation, if the vent connector length is less than 3. 1 equivalent meters (10 feet), then the smaller opening #52 bleed orifice should be used. Upon installation, if the vent connector length is greater than 3. 1 equivalent meter (10 feet), then the larger opening #40 bleed orifice should be used . [. . . ] Name and address of installer and any service agency who performed work on Power Venter. Date of original installation and dates any service work was performed. warrants the components of the SideShot for two years from date of installation. This warranty does not cover normal maintenance, transportation or installation charges for replacement parts or any other service calls or repairs. [. . . ]