User manual TJERNLUND SS1C SIDESHOT WITH UC1 UNIVERSAL CONTROL (VERSION X.02) 8504103 REV 0702

[. . . ] 8/02 TJERNLUND PRODUCTS, INC. 1601 Ninth Street · White Bear Lake, MN 55110-6794 PHONE (800) 255-4208 · (651) 426-2993 · FAX (651) 426-9547 Visit our web site · www. tjernlund. com INCLUDES NEW UC1 UNIVERSAL CONTROL MODEL SS1C INSTALLATION INSTRUCTIONS !Recognize this symbol as an indication of important Safety Information! OWNER INSTRUCTIONS, DO NOT DESTROY NOTE: FLUE GAS TEMPERATURES MUST NOT EXCEED 301oC (575oF) AT VENT SYSTEM INLET. THESE INSTRUCTIONS ARE INTENDED AS AN AID TO QUALIFIED, LICENSED SERVICE PERSONNEL FOR PROPER INSTALLATION, ADJUSTMENT AND OPERATION OF THIS UNIT. READ THESE INSTRUCTIONS THOROUGHLY BEFORE ATTEMPTING INSTALLATION OR OPERATION. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN IMPROPER INSTALLATION, ADJUSTMENT, SERVICE OR MAINTENANCE POSSIBLY RESULTING IN FIRE, ELECTRICAL SHOCK, CARBON MONOXIDE POISONING, EXPLOSION, OR PERSONAL INJURY OR PROPERTY DAMAGE. DO NOT DESTROY. [. . . ] 13 SIDESHOT WITH INTEGRAL UC1 UNIVERSAL CONTROL CONNECTED WITH AN AQUASTAT IMPORTANT: RED JUMPER POSITION MUST BE THE SAME AS APPLIANCE INTERLOCK VOLTAGE. LEGEND: 115 VAC D/N 9183046-7 AQUASTAT L1 L2 C1 C2 B1 B2 115V DRY CALL JUMPER J2 UNIVERSAL CONTROLLER 24V N J1 L1 LINE VOLTAGE OIL BURNER PRIMARY CONTROL, BURNER RELAY OR GAS VALVE SUPPLY 115 VAC 50/60 Hz R XL XN GROUND IMPORTANT: CRIMP GROUND WIRE TO GROUNDING SPADE TERMINAL IN ELECTRICAL BOX. CAUTION: WHEN INTERLOCKING WITH AQUASTAT DO NOT DISCONNECT BURNER MOTOR FROM PRIMARY CONTROL / CAD CELL RELAY. 1. Disconnect B1 from L1 of oil burner primary control, burner relay or hot of gas valve and reconnect to #1 on UC1 terminal block. Connect #4 on UC1 terminal block to the L1 on line voltage oil burner primary control, burner relay or gas valve. NOTE: If burner primary control goes out on lockout, the SideShot will continue to run as long as a call for heat is present. SIDESHOT WITH INTEGRAL UC1 UNIVERSAL CONTROL CONNECTED WITH A CARLIN 40200, 42230, 48245, 50200, 60200 SERIES OR EQUIV. AND A LINE VOLTAGE THERMOSTAT OR AQUASTAT SUPPLY 115 VAC 60 Hz T Red/White Low Voltage Jumper T Black Line Voltage Thermostat or Aquastat Control Limit IMPORTANT: RED JUMPER POSITION MUST BE THE SAME AS APPLIANCE INTERLOCK VOLTAGE. F White 10 FLA / 60 LRA 115V F Orange DRY 24V BURNER MOTOR A Alarm A Violet 0. 3 A, AC OIL VALVE J1 Blue 500 VA IGNITION TRANS J2 CALL JUMPER UNIVERSAL CONTROLLER SUPPLY 115 VAC 50/60 Hz R XL XN LEGEND: 115 VAC D/N 9183046-3 GROUND IMPORTANT: CRIMP GROUND WIRE TO GROUNDING SPADE TERMINAL IN ELECTRICAL BOX. 1. Connect burner motor terminal Orange of Carlin to #1 on UC1 terminal block. Connect #4 on UC1 terminal block to burner motor wire removed from Orange of Carlin. 14 SIDESHOT WITH INTEGRAL UC1 UNIVERSAL CONTROL CONNECTED WITH A SINGLE ZONE 24 VAC THERMOSTAT IMPORTANT: RED JUMPER POSITION MUST BE THE SAME AS APPLIANCE INTERLOCK VOLTAGE. THERMOSTAT Y R G R C J1 Y W INTERNAL CONTROL OF FURNACE SUPPLY 115 VAC 50/60 Hz R 115V DRY 24V W G J2 XL XN UNIVERSAL CONTROLLER CALL JUMPER LEGEND: 115 VAC 24 VAC D/N 9183046-5 GROUND IMPORTANT: CRIMP GROUND WIRE TO GROUNDING SPADE TERMINAL IN ELECTRICAL BOX. 1. Connect #2 on UC1 terminal block to C on internal control terminal strip of furnace/boiler. Connect #4 on UC1 terminal block to W on internal control terminal strip of furnace/boiler. Make sure RED voltage jumper on UC1 is on 24V. SIDESHOT WITH INTEGRAL UC1 UNIVERSAL CONTROL CONNECTED WITH A HONEYWELL R8184 SERIES OR EQUIVALENT PRIMARY CONTROL AND A BURNER MOTOR POST-PURGE L1 THERMOSTAT BLACK ORANGE WHITE B O W T T F 115V DRY 24V F HONEYWELL R8184 SERIES OR EQUIVALENT J2 UNIVERSAL CONTROL IMPORTANT: RED JUMPER POSITION MUST BE THE SAME AS APPLIANCE INTERLOCK VOLTAGE. CALL JUMPER J1 OIL VALVE SUPPLY 115 VAC 50/60 Hz GROUND LEGEND: 115 VAC D/N 9183046-4 XL XN N M MTR BURNER MOTOR IGNITION TRANS SS2 MOTOR SS2 COOLING FAN IMPORTANT: CRIMP GROUND WIRE TO GROUNDING SPADE TERMINAL IN ELECTRICAL BOX. 1. Separate the burner motor wire and ignition transformer from the Orange wire of R8184. Connect the HOT wire of oil solenoid valve to #4 on UC1 terminal block and neutral wire to White or N. Connect burner motor and ignition transformer HOT wires to M terminal on UC1 and neutrals to White or N. Make sure RED voltage jumper on UC1 is on 115V. 15 SELECTION OF PRESSURE SWITCH BLEED ORIFICE In order for the SideShot pressure switch to function properly for the intended application, the proper bleed orifice has to be selected as determined below. Upon installation, if the vent connector length is less than 3. 1 equivalent meters (10 feet), then the smaller opening #52 bleed orifice should be used. Upon installation, if the vent connector length is greater than 3. 1 equivalent meter (10 feet), then the larger opening #40 bleed orifice should be used . Once proper bleed orifice has been determined, install into the Bleed Orifice port as indicated. DIAGRAM P DRAFT ADJUSTMENT PROCEDURE NOTES: All draft adjustments are approximate. Subsequent draft adjustments may be required to compensate for various field conditions: wind, vent pipe resistance, building pressure, multiple appliances, etc. BTU/HR input ratings assume 30% or less excess air for flame retention burners and 50% to 100% excess air for conventional oil burners. Do not exceed the recommended BTU/HR input range of the SideShot. Under no circumstances shall the minimum draft adjustment be used for the larger input range of this product. [. . . ] Date of original installation and dates any service work was performed. warrants the components of the SideShot for two years from date of installation. This warranty does not cover normal maintenance, transportation or installation charges for replacement parts or any other service calls or repairs. This warranty DOES NOT cover the complete SS1C if it is operative, except for the defective part. [. . . ]