User manual TJERNLUND PAI-1 & 2G, PAI-1 & 2O COMBUSTION AIR IN-FORCER 8504038 REV A 0501

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Manual abstract: user guide TJERNLUND PAI-1 & 2G, PAI-1 & 2O COMBUSTION AIR IN-FORCER 8504038 REV A 0501
Detailed instructions for use are in the User's Guide.
 [. . . ] A 5/01

TJERNLUND PRODUCTS,  INC. 
1601 Ninth Street · White Bear Lake,  MN 55110-6794 PHONE (800) 255-4208 · (651) 426-2993 · FAX (651) 426-9547 Visit our web site · www. tjernlund. com

IN-FORCER MODELS PAI-1G & PAI-2G PAI-10 & PAI-2O

TM

INSTALLATION INSTRUCTIONS
OWNER'S INSTRUCTIONS,  DO NOT DESTROY

THIS DEVICE MUST BE INSTALLED BY A QUALIFIED PERSON. READ INSTRUCTIONS CAREFULLY PRIOR TO INSTALLATION AND OPERATION OF THE AIR INTAKE SYSTEM. 

Copyright © 2001,  Tjernlund Products,  Inc. All rights reserved. 

P/N 8504038

TABLE OF CONTENTS Descriptions and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Installation Restrictions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Safety Inspection of a Previously Used Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 IN-FORCER Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Intake Elbow Termination Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Combustion CFM Necessary For Appliance(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Determining IN-FORCER CFM capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Installation Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Cutting PVC Opening through Wall. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 IN-FORCER Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 Installation of Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7 Confined Space or Closet Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Installation of Intake Elbow. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Electrical Wiring Wiring IN-FORCER Models PAI-1O & PAI-2O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10 Wiring IN-FORCER Models PAI-1G & PAI-2G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-13 Wiring IN-FORCER PAI-G Series With a 24V Furnace/Boiler and Millivolt Water Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Wiring IN-FORCER Models PAI-1G & PAI-2G With Single Zone Gas or Oil Terminal Strip/Fan Center . . . . . . . 13 System Operation Check Out. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Trouble Shooting IN-FORCER Models PAI-1O & PAI-2O. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 IN-FORCER Models PAI-1G & PAI-2G. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-16 How to Obtain Service & Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-17 Replacement Parts List & Isometric IN-FORCER Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 PVC Hole Template . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 IN-FORCERTM is a trademark of Tjernlund Products,  Inc. DESCRIPTION The IN-FORCER combustion fans are mechanical air intake fans designed and Listed for use with atmospheric or induced combustion natural draft gas or oil heating equipment.  [. . . ] Important: The ORANGE wire from R8184G should also be connected to the Ignition Transformer or Oil Valve. Step 4: Connect the GREEN wire in IN-FORCER electrical box to the GREEN or ground wire of burner motor Step 5: Connect the WHITE wire in IN-FORCER electrical box to the WHITE wire of R8184G. IN-FORCER MODELS PAI-1O & PAI-20 CONNECTED TO AN R8184G WITH TJERNLUND SS1 OR SS2 POWER VENTER (BURNER MOTOR LESS THAN 3 AMPS INDUCTIVE @ 120 VAC)

NOTES: The IN-FORCER is always interlocked with the primary control of the appliance. Wire all other furnace/boiler controls as normally done when conventional venting before continuing. Disconnect power from the appliance before attempting to interlock IN-FORCER. The instructions below assume that the IN-FORCER and SS1 are installed at the same time. Step 1: Disconnect the BLACK burner motor wire from the ORANGE wire on R8184G. Step 2: Connect the BLACK burner motor wire to the YELLOW wire in IN-FORCER electrical box. Step 3: Connect the ORANGE wire on R8184G to terminal O in SS1 electrical box. Important: The ORANGE wire from R8184G should also be connected to the Ignition Transformer or Oil Valve. Step 4: Connect terminal Y on SS1 terminal strip to the BLACK wire in IN-FORCER electrical box. Step 5: Connect the GREEN wire in IN-FORCER electrical box to the GREEN or ground wire of burner motor. Step 6: Connect the WHITE wire in IN-FORCER electrical box to the WHITE wire of R8184G. 

9

IN-FORCER MODELS PAI-1O & PAI-2O CONNECTED TO AN R8184G WITH TJERNLUND HST POWER VENTER (BURNER MOTOR LESS THAN 3 AMPS INDUCTIVE @ 120 VAC)

NOTES: The IN-FORCER is always interlocked with the primary control of the appliance. Wire all other furnace/boiler controls as normally done when conventional venting before continuing. Disconnect power from the appliance before attempting to interlock IN-FORCER. The instructions below assume that the IN-FORCER and HST are installed at the same time. Step 1: Disconnect the BLACK burner motor wire from the ORANGE wire on R8184G. Step 2: Connect the BLACK burner motor wire to the YELLOW wire in IN-FORCER electrical box. Step 3: Connect the ORANGE wire on R8184G to the ORANGE and BLUE wires in Power Venter electrical box. Important: The ORANGE wire from R8184G should also be connected to the Ignition Transformer or Oil Valve. Step 4: Connect the YELLOW wire in Power Venter electrical box to the BLACK wire in IN-FORCER electrical box. Step 5: Connect the WHITE/BROWN wire in Power Venter electrical box to the WHITE wire in R8184G.  [. . . ] warrants the components of the IN-FORCER for one year from date of installation. This warranty does not cover normal maintenance,  transportation or installation charges for replacement parts or any other service calls or repairs. This warranty DOES NOT cover the complete IN-FORCER if it is operative,  except for the defective part. will issue credit or provide a free part to replace one that becomes defective during the one year warranty period.  [. . . ]
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