User manual SUZUKI GS500ET SERVICE MANUAL

[. . . ] Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Description Cover, Cylinder Head Gasket, Head Cover Bolt (l:19) Bolt (l:5. 5) O Ring Cover, Breather Separator, Oil Breather Gasket, Breather Cover Bolt Clamp Gasket Set Page: 1 of 67 GS500ET (GS500ET E28) FIG1 CYLINDER HEAD COVER Ref No 1 2 3 4 5 7 8 9 10 11 12 Part No 11171-01D02 11173-15502 09106-07010 09106-07009 09280-15006 11176-33201 11186-15501 11177-15510-H17 01550-06253 09404-06413 11400-01861 Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Description Head Assy, Cylinder · . Gasket Gasket, Cylinder Head O Ring, Cylinder Head Bolt Pin Nut Nut Gasket Spark Plug (ngk, dpr8ea-9) Spark Plug (nd, x24epr-u9) Gear, Tacho. Driven (nt:10) Sleeve Seal Band Oil Seal Screw Pipe, Intake O Ring Screw Clamp Page: 2 of 67 GS500ET (GS500ET E28) FIG2 CYLINDER HEAD Ref No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15 16 17 18 19 20 21 22 23 24 Part No 11100-01D01 11115-45740 09381-10003 09103-06071 09206-08001 01550-06123 09168-06023 11141-01D10 11143-06B00 01550-06303 04211-11189 09159-10069 09159-10026 09168-10031 09482-00334 09482-00335-111 26431-45002 26441-49000 26451-45000 09289-05002 09128-05101 13110-01D00 09280-40003 02112-36203 09402-54208 Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. [. . . ] All Rights Reserved. Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Description Stand, Center Bolt Spacer Spring, Inner Spring, Outer Cushion Stand, Prop (black) Bolt Bolt Nut Spring, Inner Spring, Outer Pedal, Brake Rubber Arm, Brake Rod Washer Bolt Spring, Return Page: 32 of 67 GS500ET (GS500ET E28) FIG30 STAND - REAR BRAKE Ref No 1 2 3 5 6 7 8 9 9 10 11 12 13 14 15 16 17 18 Part No 42100-01D00 01580-10603 09180-10040 09443-14059 09443-22013 09321-10017 42310-01D10-019 09111-10019 09111-10027 09140-10043 09443-15046 09443-22017 43110-01D12 25652-49300 43121-01D00 43212-04A00 01550-06253 09443-13028 Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Description Rubber Assy, Front Rh Rubber Assy, Front Lh Washer, Rubber Pin Washer E Ring Bracket, Front Footrest Rh Bracket, Front Footrest Lh Bolt, Bracket Guard, Front Footrest Rh Guard, Front Footrest Lh Bolt, Guard Footrest Assy, Pillion Rh Footrest Assy, Pillion Lh · . Rubber Washer, Rubber Pin Washer E Ring Page: 33 of 67 GS500ET (GS500ET E28) FIG31 FOOTREST Ref No 1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 Part No 43550-01D00 43560-01D00 43631-34A01 09208-06005 08322-01063 08332-11043 43510-01D00-13L 43520-01D00-13L 09106-08094 43586-01D10 43596-01D10 09139-06062 43600-12B00 43700-12B00 43551-12B00 43631-34A01 09208-06005 08322-01063 08332-11043 (silver) (silver) Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Description Bolt Cushion, Front Cushion, Side Bracket, Rear Bolt, Bracket Cushion, Rear Upper Cushion, Rear Lower Spacer Bolt Hose, Water Drain Page: 34 of 67 GS500ET (GS500ET E28) FIG32 FUEL TANK (MODEL K/L) Ref No 10 11 12 13 14 15 16 17 18 19 Part No 09106-05017 44511-34A00 44545-48B10 44550-01D00 01550-08407 09320-14017 09320-10038 09180-06180 09116-06078 44423-01D00 Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Description Tank Assy, Fuel (green) Tank Assy, Fuel (blue) Tank Assy, Fuel (red) Tank Assy, Fuel (black) · . Molding, Fuel Tank Cap Set, Fuel Bolt Cushion, Front Cushion, Side Bracket, Rear Bolt, Bracket Cushion, Rear Upper Cushion, Rear Lower Spacer Bolt Hose, Water Drain Page: 35 of 67 GS500ET (GS500ET E28) FIG32A FUEL TANK (MODEL M) Ref No 1 1 1 1 2 2 2 2 3 3 3 4 5 6 7 8 9 10 11 12 13 14 15 Part No 44100-01D70-0FL 44100-01D70-0ZK 44100-01D70-28V 44100-01D70-33J 68110-01D20-F91 68110-01D20-F92 68110-01D20-F89 68110-01D20-3VT 68111-01D00-13L 68111-01D00-0FP 68111-01D00-22R 68241-01D00 44201-01831 09106-05017 44511-34A00 44545-48B10 44550-01D00 01550-08407 09320-14017 09320-10038 09180-06180 09116-06078 44423-01D00 Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Description · . Molding, Fuel Tank Cap Set, Fuel Bolt Cushion, Front Cushion, Side Bracket, Rear Bolt, Bracket Cushion, Rear Upper Cushion, Rear Lower Spacer Bolt Hose, Water Drain Page: 36 of 67 GS500ET (GS500ET E28) FIG32B FUEL TANK (MODEL N/P) Ref No 3 6 7 8 9 10 11 12 13 14 15 16 17 Part No 68241-01D00 68241-01D00 44201-01831 09106-05017 44511-34A00 44545-48B10 44550-01D00 01550-08407 09320-14017 09320-10038 09180-06180 09116-06078 44423-01D00 Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Description Tank Assy, Fuel (purple) Tank Assy, Fuel (green) Tank Assy, Fuel (black) · . Molding, Fuel Tank Cap Set, Fuel Bolt Cushion, Front Cushion, Side Bracket, Rear Bolt, Bracket Cushion, Rear Upper Cushion, Rear Lower Spacer (6. 4x9x18) Bolt (m:6xl:30) Hose, Water Drain Page: 37 of 67 GS500ET (GS500ET E28) FIG32C FUEL TANK (MODEL R/S/T) Ref No 1 1 1 2 3 6 7 8 9 10 11 12 13 14 15 16 17 Part No 44100-02D71-1TU 44100-02D71-1ZV 44100-02D71-33J 68111-01D20-D1F 68241-04X50-00B 68241-04X50-00B 44201-01831 09106-05017 44511-34A00 44545-48B10 44550-01D00 01550-08403 09320-14017 09320-10038 09180-06072 09116-06172 44423-01D00 Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Description Cock Assy, Fuel Bolt Hose, Fuel (l:600->80) Clip Hose, Fuel "on" (l:600->20) Hose, Fuel "res" Protector Clip Filter Unit, Fuel · . O Ring Bolt Gasket Page: 38 of 67 GS500ET (GS500ET E28) FIG33 FUEL COCK Ref No 1 2 3 4 5 6 7 8 9 10 11 12 Part No 44300-01D21 01550-06123 09354-70113-600 09401-11413 09354-70113-600 44441-01D00 44461-01D01 09401-11413 44300-01D10 44348-28070 09128-06057 09168-06026 Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Description Protector, Rh Protector, Lh Bolt Washer Spacer Cushion · . Emblem (white) Screw, Center Cover Washer Cushion Page: 39 of 67 GS500ET (GS500ET E28) FIG34 FRAME COVER (MODEL K/L/M) Ref No 7 14 15 16 17 18 20 20 20 22 22 22 23 24 26 Part No 47119-01D00 47219-01D00 09128-06057 09160-06057 09180-06011 09320-09016 68166-01D00-33N 68166-01D00-064 68166-01D00-742 68166-01D00-13L 68166-01D00-0FP 68166-01D00-22R 03242-05124 09161-05017 09320-08018 Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Description Cover, Frame Rh (purple) Cover, Frame Rh (red) Cover, Frame Rh (black) · . Tape Set, Rh Protector, Rh Cover, Frame Lh (purple) Cover, Frame Lh (red) Cover, Frame Lh (black) · . Tape Set, Lh Protector, Lh Bolt Washer Spacer Cushion Cover, Frame Center (purple) Cover, Frame Center (red) Cover, Frame Center (black) · . Emblem (black) Screw, Center Cover Washer Nut Cushion Page: 40 of 67 GS500ET (GS500ET E28) FIG34A FRAME COVER (MODEL N) Ref No 1 1 1 2 2 2 3 4 4 4 5 5 5 6 7 8 9 10 11 11 11 12 12 13 14 15 16 Part No 47110-01D90-1HU 47110-01D90-28V 47110-01D90-33J 68130-01D70-L32 68130-01D70-L34 68130-01D70-L33 47119-01D00 47210-01D90-1HU 47210-01D90-28V 47210-01D90-33J 68140-01D70-L32 68140-01D70-L34 68140-01D70-L33 47219-01D00 09128-06057 09160-06057 09180-06011 09320-09016 47310-01D20-1HU 47310-01D20-38X 47310-01D20-36X 68166-01D00-0JW 68166-01D00-13Z 03241-05125 09161-05017 09148-05004 09320-08018 Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Description Cover, Frame Rh (red) Cover, Frame Rh (black) Cover, Frame Rh (purple) · . Emblem Protector, Rh Cover, Frame Lh (red) Cover, Frame Lh (black) Cover, Frame Lh (purple) · . Emblem Protector, Lh Bolt Washer Spacer Cushion Cover, Center (red) Cover, Center (black) Cover, Center (purple) Screw, Center Cover Washer Nut Cushion Page: 41 of 67 GS500ET (GS500ET E28) FIG34B FRAME COVER (MODEL P) Ref No 1 1 1 2 2 2 3 3 3 4 5 5 5 6 6 6 7 7 7 8 9 10 11 12 13 13 13 14 15 16 17 Part No 47110-01DA0-28V 47110-01DA0-33J 47110-01DA0-1HU 68135-01D00-A4K 68135-01D00-A4L 68135-01D00-A4M 68131-01D10-A4N 68131-01D10-3DC 68131-01D10-A4P 47119-01D00 47210-01DA0-28V 47210-01DA0-33J 47210-01DA0-1HU 68145-01D00-A4K 68145-01D00-A4L 68145-01D00-A4M 68131-01D10-A4N 68131-01D10-3DC 68131-01D10-A4P 47219-01D00 09128-06057 09160-06057 09180-06011 09320-09016 47215-01D00-28V 47215-01D00-33J 47215-01D00-1HU 03242-05124 09161-05017 09148-05004 09320-08018 Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Description Cover, Frame Rh (purple) Cover, Frame Rh (green) Cover, Frame Rh (black) · . [. . . ] Cap, Fork Bolt Page: 54 of 67 GS500ET (GS500ET E28) FIG42 FRONT DAMPER Ref No Part No 51103-01D90 51104-01D90 51130-01D01 51140-01D00 51167-01D00 51158-49500 51153-01D00 51156-40301 51173-01D00 51110-01D00 51121-01D00 51195-01D00 51146-01D00 51196-13A10 51177-01D00 51147-16510 51148-41310 01550-08407 51171-01D00 51172-40300 51176-01D00 51351-01D30 51117-40300 51189-30520 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Description Stem, Steering · . Bearing Bracket, Headlamp Rh Bracket, Headlamp Lh Cushion, Bracket Bracket, Reflector Rh Bracket, Reflector Lh Bolt, Steering Stem Bearing Dust Seal Nut Head, Steering Stem Bolt, Stem Head Cushion, Stem Head Spacer, Stem Head Bolt Washer Page: 55 of 67 GS500ET (GS500ET E28) FIG43 STEERING STEM Ref No 1 2 3 4 5 6 6 7 8 9 10 11 12 13 14 15 16 Part No 51410-01D90 09265-30009 51530-01D01 51540-01D01 51553-34300 35956-01D10 35957-01D10 51352-01D00 09265-25008 51643-49002 51631-28000 51311-01D00 07130-08303 56240-01D00 56243-01D00 51353-05C00 51356-22012 Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Description Wheel, Front (mt3. 00x17) White Spacer Bearing Axle, Front Spacer, Front Axle Rh Spacer, Front Axle Rh Nut Cotter Pin Box Assy, Speedometer Gear Cover, Front Hub Lh (white) Disc, Front Brake Bolt Tire, Front, 110/70-17 54h Valve Assy (tr413) Valve Assy (tr412) Valve Assy (tr412) Balancer, Wheel (10g) Balancer, Wheel (20g) Balancer, Wheel (30g) Page: 56 of 67 GS500ET (GS500ET E28) FIG44 FRONT WHEEL Ref No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 14 15 15 15 Part No 54111-34C00-28W 09180-15011 08123-63027 54711-01D00 54740-33410 54741-01D00 09159-12027 04111-30308 54600-01D01 54871-38C00-30H 59210-01D30 09106-08082 55110-01D00 43130-78030 43130-24A00 43130-24A11 55411-00A00 55412-00A01 55413-00A01 (black/black) Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. [. . . ]