User manual KTM 690 SUPERMOTO

[. . . ] 3211244en DEAR KTM CUSTOMER Congratulations on your decision to purchase a KTM motorcycle. You are now the owner of a state-of-the-art sports motorcycle that will give you enormous pleasure if you service and maintain it accordingly. We wish you great pleasure riding the vehicle! 1 Enter the serial numbers of your vehicle below. 16) The owner's manual corresponded to the latest state of this series at the time of printing. [. . . ] Remove oil and grease with a suitable cleaning material. Warning Danger of accidents Reduced braking due to oil or grease on the brake discs. Always keep the brake discs free of oil and grease, and clean them with brake cleaner when necessary. Warning Environmental hazard Problem materials cause environmental damage. Dispose of oil, grease, filters, fuel, cleaning substances, brake fluid, batteries, etc. according to regulations. Info The service life of the chain depends largely on its maintenance. 155) MAINTENANCE WORK ON CHASSIS AND ENGINE After drying, apply chain spray. 155) 65 Checking the chain tension Warning Danger of accidents Danger caused by incorrect chain tension. If the chain tension is too high, the components of the secondary power train (chain, engine sprocket, rear sprocket, bearings in transmission and rear wheel) are under additional load. Apart from premature wear, in extreme cases the chain can rupture or the countershaft of the transmission can break. On the other hand, if the chain is loose, it can fall off the engine sprocket or the rear sprocket and block the rear wheel or damage the engine. Check for correct chain tension and adjust if necessary. MAINTENANCE WORK ON CHASSIS AND ENGINE Lean the motorcycle on the side stand. Push the chain upwards near the vertical rib of the swingarm and measure the chain tension . 66 Info The upper chain section must be taut. Chain wear is not always even, so you should repeat this measurement at different chain positions. Chain tension » 5 mm (0. 2 in) If the chain tension does not meet specifications: Adjust the chain tension. 66) 100130-10 Adjusting chain tension Warning Danger of accidents Danger caused by incorrect chain tension. If the chain tension is too high, the components of the secondary power train (chain, engine sprocket, rear sprocket, bearings in transmission and rear wheel) are under additional load. Apart from premature wear, in extreme cases the chain can rupture or the countershaft of the transmission can break. On the other hand, if the chain is loose, it can fall off the engine sprocket or the rear sprocket and block the rear wheel or damage the engine. Check for correct chain tension and adjust if necessary. MAINTENANCE WORK ON CHASSIS AND ENGINE Lean the motorcycle on the side stand. Loosen nut Loosen nuts Specification Chain tension 5 mm (0. 2 in) Turn the adjusting screws left and right so that the markings on the left and right chain adjusters are in the same position relative to the reference marks . left and right. 67 Adjust the chain tension by turning the adjusting screws Info The upper chain section must be taut. Chain wear is not always even, so you should repeat this measurement at different chain positions. Tighten nuts Tighten nut Specification Nut, rear wheel spindle M25x1. 5 90 Nm (66. 4 lbf ft) . [. . . ] 153) 4. 8 N/mm (27. 4 lb/in) 5. 2 N/mm (29. 7 lb/in) 5. 6 N/mm (32 lb/in) 100+30 mm (3. 94+1. 18 in) 20 0. 79 850 mm (33. 46 in) SAE 5 20 clicks 15 clicks 10 clicks 10 clicks 430 mm (16. 93 in) 20 clicks 15 clicks 10 clicks 10 clicks 14. 18. 7D. 07 14. 18. 7D. 08 WP Suspension Up Side Down 4860 ROMA 145 TECHNICAL DATA - SHOCK ABSORBER Shock absorber part number (690 SUPERMOTO) Shock absorber part number (690 SUPERMOTO R) Shock absorber Compression damping, high-speed (690 SUPERMOTO R) Comfort Standard Sport full payload Compression damping, low-speed (690 SUPERMOTO R) Comfort Standard Sport full payload Rebound damping Comfort Standard Sport full payload Spring preload Spring rate Weight of rider: 65. . . 209 lb. ) Spring length 60 N/mm (343 lb/in) 65 N/mm (371 lb/in) 70 N/mm (400 lb/in) 220 mm (8. 66 in) 20 clicks 15 clicks 10 clicks 10 clicks 12 mm (0. 47 in) 20 clicks 15 clicks 10 clicks 10 clicks 2 turns 1. 5 turns 1 turn 1 turn 15. 18. 9D. 07 15. 18. 7D. 08 WP Suspension 4618 with Pro Lever deflector 146 TECHNICAL DATA - SHOCK ABSORBER Gas pressure Static sag Riding sag Fitted length 12 bar (174 psi) 27 mm (1. 06 in) 60. . . 2. 56 in) 380 mm (14. 96 in) 147 TECHNICAL DATA - CHASSIS TIGHTENING TORQUES Screw, combination instrument Screw, combination instrument holder Screw, side stand switch Spoke nipple, front wheel (690 SUPERMOTO) Remaining screws, chassis Screw, exhaust heat shield Screw, pressure regulator Screw, footbrake pedal foothold Screw, plastic clamp of brake line on fork leg Screw, fuel pump Screw, fuel level indicator Screw, side cover Screw, seat lock Screw, starter cable on starter Spoke nipple, rear wheel (690 SUPERMOTO) Remaining nuts, chassis Remaining screws on fuel tank Remaining screws, chassis Screw, compensating tank of rear brake Screw, battery holder Screw, rear brake disc (690 SUPERMOTO) M4 M4, 5 M5 M5 M5 M5 M5 M5 M5 M5 M5 M5 M5 M6 M6 M6 M6 M6 M6 1 Nm (0. 7 lbf ft) 1 Nm (0. 7 lbf ft) 2 Nm (1. 5 lbf ft) 5 Nm (3. 7 lbf ft) 4 Nm (3 lbf ft) 5 Nm (3. 7 lbf ft) 4 Nm (3 lbf ft) 6 Nm (4. 4 lbf ft) 2 Nm (1. 5 lbf ft) 4 Nm (3 lbf ft) 3 Nm (2. 2 lbf ft) 2 Nm (1. 5 lbf ft) 3 Nm (2. 2 lbf ft) 3 Nm (2. 2 lbf ft) 5 Nm (3. 7 lbf ft) 15 Nm (11. 1 lbf ft) 6 Nm (4. 4 lbf ft) 10 Nm (7. 4 lbf ft) 5 Nm (3. 7 lbf ft) 3 Nm (2. 2 lbf ft) 14 Nm (10. 3 lbf ft) Loctite® 243TM Loctite® 222 Loctite® 243TM Loctite® 243TM Loctite® 243TM 148 TECHNICAL DATA - CHASSIS TIGHTENING TORQUES Screw, front brake disc (690 SUPERMOTO) Screw, footbrake cylinder Screw, horn Screw, license plate holder Screw, ball joint of push rod on footbrake cylinder Screw, lower radiator bracket Screw, fuel tap M6 M6 M6 M6 M6 M6 M6 14 Nm (10. 3 lbf ft) 10 Nm (7. 4 lbf ft) 6 Nm (4. 4 lbf ft) 8 Nm (5. 9 lbf ft) 10 Nm (7. 4 lbf ft) 5 Nm (3. 7 lbf ft) Tightening sequence: tighten in parallel 6 Nm (4. 4 lbf ft) 10 Nm (7. 4 lbf ft) 8 Nm (5. 9 lbf ft) 6 Nm (4. 4 lbf ft) 5 Nm (3. 7 lbf ft) 10 Nm (7. 4 lbf ft) 3 Nm (2. 2 lbf ft) 35 Nm (25. 8 lbf ft) 25 Nm (18. 4 lbf ft) 30 Nm (22. 1 lbf ft) 25 Nm (18. 4 lbf ft) 25 Nm (18. 4 lbf ft) 25 Nm (18. 4 lbf ft) 30 Nm (22. 1 lbf ft) Copper paste Loctite® 243TM Loctite® 243TM Copper paste Loctite® 243TM Loctite® 243TM Loctite® 243TM Loctite® 243TM Loctite® 243TM Loctite® 243TM 149 Screw, magnetic holder on side stand Screw, voltage regulator/rectifier Screw, SLS valve Screw, headlight mask Screw, side stand bracket Screw, control unit holder Nut, rear sprocket screw Nut, manifold on cylinder head Remaining nuts, chassis Remaining screws, chassis Screw, exhaust clamp on main silencer Screw, exhaust clamp on manifold Screw, rear brake disc (690 SUPERMOTO R) M6 M6 M6 M6 M6 M6 M8 M8 M8 M8 M8 M8 M8 TECHNICAL DATA - CHASSIS TIGHTENING TORQUES Screw, front brake disc (690 SUPERMOTO R) Screw, spring holder on side stand bracket Screw, rear footrest clamp Screw, rear footrest bracket Screw, top triple clamp Screw, bottom triple clamp Screw, fork stub Screw, steering stem Screw, handrail Screw, fuel tank bracket Screw, manifold on main silencer Screw, handlebar clamp Screw, upper subframe Screw, side stand bracket Screw, linkage bracket, front engine bracket Screw, ignition lock Screw, front brake caliper Screw, lower subframe Engine carrying screw Remaining nuts, chassis Remaining screws, chassis Screw, top shock absorber M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M10x1. 25 M10x1. 25 M10 M10 M10 M10 45 Nm (33. 2 lbf ft) 45 Nm (33. 2 lbf ft) 45 Nm (33. 2 lbf ft) 50 Nm (36. 9 lbf ft) 45 Nm (33. 2 lbf ft) 45 Nm (33. 2 lbf ft) Loctite® 243TM 30 Nm (22. 1 lbf ft) 25 Nm (18. 4 lbf ft) 25 Nm (18. 4 lbf ft) 25 Nm (18. 4 lbf ft) 12 Nm (8. 9 lbf ft) 15 Nm (11. 1 lbf ft) 15 Nm (11. 1 lbf ft) 20 Nm (14. 8 lbf ft) 6 Nm (4. 4 lbf ft) 15 Nm (11. 1 lbf ft) 25 Nm (18. 4 lbf ft) 20 Nm (14. 8 lbf ft) 35 Nm (25. 8 lbf ft) 25 Nm (18. 4 lbf ft) 25 Nm (18. 4 lbf ft) Loctite® 243TM Loctite® 243TM Loctite® 243TM Loctite® 243TM Loctite® 243TM Loctite® 243TM Loctite® 243TM Copper paste Loctite® 243TM Loctite® 243TM Loctite® 243TM 150 TECHNICAL DATA - CHASSIS TIGHTENING TORQUES Screw, bottom shock absorber Screw, handlebar support Screw, side stand Lambda probe Nut, frame to linkage lever Nut, linkage lever to rocker arm Nut, linkage lever to swingarm Nut, swingarm pivot Screw, steering head Swingarm bearing adjusting ring Screw, front wheel spindle Nut, rear wheel spindle M10 M10 M10 M12x1. 25 M14x1. 5 M14x1. 5 M14x1. 5 M16x1. 5 M20x1. 5 M24x1. 5 M24x1. 5 M25x1. 5 45 Nm (33. 2 lbf ft) 20 Nm (14. 8 lbf ft) 35 Nm (25. 8 lbf ft) 24. 5 Nm (18. 07 lbf ft) 100 Nm (73. 8 lbf ft) 100 Nm (73. 8 lbf ft) 100 Nm (73. 8 lbf ft) 100 Nm (73. 8 lbf ft) 12 Nm (8. 9 lbf ft) 25 Nm (18. 4 lbf ft) 40 Nm (29. 5 lbf ft) 90 Nm (66. 4 lbf ft) Loctite® 243TM Loctite® 243TM 151 SUBSTANCES Super unleaded (ROZ 95 / RON 95 / PON 91) according to DIN EN 228 (ROZ 95 / RON 95 / PON 91) 152 Brake fluid DOT 5. 1 according to DOT Specification Use only brake fluid that complies with the specified standards (see specifications on the container) and that possesses the corresponding properties. Supplier Motorex Motorex® Brake Fluid DOT 5. 1 Coolant Specification Use only suitable coolant (even in countries with high temperatures). [. . . ]