User manual KTM 690 LC4 SUPERMOTO PRESTIGE 2007

[. . . ] OWNER'S MANUAL 2007 690 LC4 SUPERMOTO PRESTIGE 690 LC4 SUPERMOTO ART. 3. 211. 147 EN INTRODUCTION » We would like to congratulate you on your purchase of a KTM motorcycle. You are now the owner of a state-of-the-art sport motorcycle that guarantees to bring you lots of fun and enjoyment, provided that you clean and maintain it appropriately. Please insert the serial numbers of your motorcycle in the boxes below: Frame number Stamp of dealer 1 Engine number Key number All information contained is without obligation. [. . . ] NOTE: If you mount a new chain, the sprockets should also be replaced. 272 mm 123 16 17 18 MAINTENANCE WORK ON CHASSIS AND ENGINE » General information on KTM disk brakes 40 BRAKE CALIPERS: The front brake calipers [1] have 4 brake pistons and are radially bolted to the fork legs. The front brake disks are designed as "floating" brake disks, i. e. The lateral balance ensures that the brake pads always have the best possible contact to the brake disk. Apply Loctite 243 to the screws [2] on the brake caliper support and tighten to 45 Nm. The rear brake caliper [3] has 1 brake piston and is designed as a "floating brake caliper, i. e. The lateral balance ensures that the brake pads always have the best possible contact to the brake disk. For safety reasons, always have maintenance work and repairs to the brake system performed by an authorized KTM workshop. BRAKE PADS: The brake pads mounted by KTM were tested at length to guarantee maximum braking performance and are listed in the homologation papers. Brake pads available in the accessory trade are often not authorized for operation of your KTM motorcycle in road traffic. The brake pads design and friction factor and therefore the braking power can deviate significantly from original KTM brake pads. If you use different brake pads than those provided with the original equipment, it cannot be warranted that they are authorized for use in road traffic. Your motorcycle will not longer comply with the regulations authorizing the use of vehicles for road traffic and the warranty will be void. MAINTENANCE WORK ON CHASSIS AND ENGINE » 41 BRAKE FLUID RESERVOIRS: The brake fluid reservoirs on the front and rear wheel brakes have been designed in such a way that even if the brake pads are worn it is not necessary to top up the brake fluid. There is no reason to remove the reservoir cap under normal conditions. If the brake fluid level drops below the minimum either the brake system has a leak or the brake pads are completely worn down. In this case, consult an authorized KTM dealer immediately. BRAKE FLUID: We recommend that you use Motorex DOT 5. 1 brake fluid when you refill or change the brake fluid. 1 brake fluid has a wet boiling point of 180°C / 356°F (25°C / 45°F higher than DOT 4) and is safer for high performance applications. Brake fluid DOT 5. 1 is a polyethylene glycol based fluid, amber-colored and can be mixed with DOT 4 brake fluid. KTM motorcycle gaskets and brake hoses are not designed for DOT 5 brake fluid. Brake fluid is exposed to a high thermal load and absorbs moisture from the air, which lowers the boiling point. The brake fluid should therefore be changed at the prescribed intervals. Have the brake fluid for the front and rear brake changed at an authorized KTM workshop every 2 years. BRAKE DISCS: Wear will reduce the thickness of the brake disks at the mounting face [4] of the brake pads. [. . . ] This way, you can avoid the long waiting times at your mechanic at the beginning of the next biking season. TECHNICAL SPECIFICATIONS ­ CHASSIS » CHASSIS Frame Fork Spring travel front Rear suspension Spring travel rear Front brake Rear brake Authorized front tires * Air pressure Authorized rear tires * Air pressure Fuel tank capacity Lighting 690 SUPERMOTO 2007 690 SUPERMOTO PRESTIGE 2007 Chromoly trellis frame, powder-coated WP Suspension ­ Up Side Down 4860 ROMA 210 mm (8. 27 in) WP Suspension - 4618 shock absorber - PRO-LEVER relay lever 210 mm (8. 27 in) 4-piston fixed radial caliper, brake disc Ø 320 mm (12. 6 in) single-piston floating caliper, brake disc Ø 240 mm (9. 45 in) BRIDGESTONE Battlax BT090F 120/70 R17 M/C 58H METZELER Sportec M3 Front 120/70 ZR17 M/C 58W 76 Road, driver only. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2. 0 bar (28 psi) Road, with passenger / maximum payload . . . . . . . . . . . . 2. 0 bar (28 psi) BRIDGESTONE Battlax BT090R PRO 160/60 R17 M/C 69H METZELER Sportec M3 160/60 ZR17 M/C 69W Road, driver only. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2. 0 bar (28 psi) Road, with passenger / maximum payload . . . . . . . . . . . . 2. 2 bar (31 psi) 13 liters (3. 44 USgal), 2. 5 liters (0. 66 USgal) Reserve high beam + low beam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H4 12V 60/55W (socket P43t) position light front. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 5W (socket W2. 1x9. 5d) Instrument lights + indicator lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LED position light rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LED stoplight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LED licens plate illumination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 5W (socket W2. 1x9. 5d) flashers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 10W (socket BA15s) * further tire releases are available on the Internet at www. ktm. com TECHNICAL SPECIFICATIONS ­ CHASSIS » CHASSIS Battery Gear ratio ­ rear wheel Chain Steering head angle Wheel base Seat height, unloaded Ground clearance, unloaded Dry weight Max. total load 690 SUPERMOTO 2007 690 SUPERMOTO PRESTIGE 2007 maintenance-free battery 12V / 8. 6 Ah 17:41 (17:42) 5/8 x 1/4" X-ring 63. 5° 1472 ± 15 mm (57. 95 ± 0. 6 in) 880 mm (34. 65 in) 245 mm (9. 65 in) 154 kg (339. 5 lbs) 150 kg (330. 7 lbs) 200 kg (440. 9 lbs) 350 kg (771. 6 lbs) 77 FORK Type Spring Fork oil 690 SUPERMOTO 14. 18. 7C. 07 WP Suspension 5. 2 - 430 SAE 2. 5 690 SUPERMOTO PRESTIGE 14. 18. 7C. 08 WP Suspension 5. 2 - 430 100 mm (39. 37 in) SAE 2. 5 Air chamber length 100 mm (39. 37 in) SHOCK ABSORBER Type Spring Spring preload 690 SUPERMOTO 15. 18. 9C. 07 WP Suspension 65 - 230 12 mm (0. 472 in) 690 SUPERMOTO PRESTIGE 15. 18. 7C. 08 WP Suspension 65 - 230 12 mm(0. 472 in) TECHNICAL SPECIFICATIONS ­ CHASSIS » SUPERMOTO SUPERMOTO PRESTIGE 78 Maximum Payload Compression adjuster (clicks) Rebound adjuster (clicks) 20 15 10 10 20 20 15 15 10 10 10 10 SUPERMOTO SUPERMOTO PRESTIGE Maximum Payload Compression adjuster Low Speed (clicks) Compression adjuster High Speed (turns) Rebound adjuster (clicks) Spring preload (mm) 20 12 15 12 10 12 10 12 20 2 20 12 15 1, 5 15 12 10 1 10 12 10 1 10 12 Maximum Payload Driving Comfort Driving Comfort Basic Setting Basic Setting Driving Sport Driving Sport BASIC SETTING SHOCK ABSORBER WP 4618 Maximum Payload Driving Comfort Driving Comfort Basic Setting Basic Setting Driving Sport Driving Sport BASIC SETTING FORK WP 4860 ROMA TECHNICAL SPECIFICATIONS ­ CHASSIS » TIGHTENING TORQUES ­ CHASSIS 690 SUPERMOTO / 690 SUPERMOTO PRESTIGE 2007 Screw for side stand switch Spoke nipple Screw for fuel pump, pressure regulator Screw for fuel level sensor Screw for foot brake pedal surface Screw for plastic clamp brake line fork leg Screw for heat protector on exhaust Screw for side cover Screw for seat lock Screw for starter cable - starter Pushrod ball joint foot brake cylinder Remaining screws for tank Screw for compensating tank rear wheel brake Screw for battery rack, control unit holder Screw for fuel cock Screw for front/rear brake disk Screw for foot brake cylinder Screw for horn Screw for license plate holder Screw for lower radiator mount Screw for magnetic side stand holder Screw for rectifier regulator Screw for headlight mask Screw for side stand bracket M4 M4. 5/M5 M5 M5 M5 M5 M5 M5 M5 M5 M6 M6 M6 M6 M6 M6 M6 M6 M6 M6 M6 M6 M6 M6 79 Loctite 243 + 2 Nm 5 Nm 4 Nm 3 Nm Loctite 243 + 6 Nm 2 Nm Loctite 243 + 5 Nm 2 Nm Loctite 222 + 3 Nm 3 Nm Loctite 243 + 10 Nm 6 Nm 5 Nm 3 Nm 6 Nm Loctite 243 + 14 Nm Loctite 243 + 10 Nm Loctite 243 + 6 Nm 8 Nm 5 Nm Loctite 243 + 10 Nm 8 Nm 5 Nm Loctite 243 + 10 Nm TECHNICAL SPECIFICATIONS ­ CHASSIS » TIGHTENING TORQUES ­ CHASSIS 690 SUPERMOTO / 690 SUPERMOTO PRESTIGE 2007 Screw for SAS valve Nut for rear sprocket screw Nuts for header - cylinder head Screw for silencer exhaust clamp Screw for header exhaust clamp Screw for side stand spring bracket Screw for rear footrest support Screw for rear footrest bracket Screw for upper triple clamp Screw for lower triple clamp Screw for fork stub Screw for grip Screw for steering stem clamping Screw for header - silencer Screw for handlebar clamp Screw for upper subframe Screw for side stand bracket Screw for tank bearing Screw for linkage bracket, front engine holder Screw for front/rear brake disk Engine mount screws Screw for upper/lower shock absorber Screw for handlebar mount M6 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8x1. 25 M10 M10 M10 80 6 Nm Loctite 243 + 35 Nm copper paste + 25 Nm evenly, do not bend washer 25 Nm copper paste + 25 Nm Loctite 243 + 25 Nm 25 Nm Loctite 243 + 25 Nm 12 Nm 15 Nm 15 Nm 6 Nm 20 Nm copper paste + 25 Nm 20 Nm Loctite 243 + 35 Nm Loctite 243 + 25 Nm 15 Nm Loctite 243 + 25 Nm Loctite 243 + 30 Nm Loctite 243 + 45 Nm Loctite 243 + 45 Nm 20 Nm TECHNICAL SPECIFICATIONS ­ CHASSIS » TIGHTENING TORQUES ­ CHASSIS 690 SUPERMOTO / 690 SUPERMOTO PRESTIGE 2007 Screw for side stand Screw for front brake caliper Screw for lower subframe Lambda probe Nut for frame - connecting lever - rocker arm - swinging fork Nut for swing arm pivot Nut for engine sprocket Screw for steering head Adjusting ring for swing arm support Screw for front wheel spindle Nut for rear wheel spindle Remaining chassis screws M10 M10x1. 25 M10x1. 25 M12x1. 25 M14x1. 5 M16x1. 5 M20x1. 5 M20x1. 5 M24x1. 5 M24x1. 5 M25x1. 5 M5 M6 M8 M10 M6 M8 M10 81 Loctite 243 + 35 Nm Loctite 243 + 45 Nm Loctite 243 + 45 Nm 24. 5 Nm 100 Nm 100 Nm Loctite 243 + 80 Nm 12 Nm 25 Nm 40 Nm 90 Nm 4 10 25 45 Nm Nm Nm Nm Remaining chassis screws 15 Nm 30 Nm 50 Nm TECHNICAL SPECIFICATIONS ­ ENGINE » ENGINE Design Displacement Bore / Stroke Compression ratio Fuel Valve timing Valve diameter Valve clearance, cold Crankcase bearing Conrod bearing Piston pin bearing Piston Piston rings Engine lubrication Engine oil Quantity of engine oil Primary drive Clutch Transmission Gear ratio 690 SUPERMOTO / 690 SUPERMOTO PRESTIGE 2007 Single-cylinder, 4-stroke Otto engine with balancer shaft 654 cc 102 / 80 mm (4. 02 / 3. 15 in) 11. 8 : 1 unleaded fuel with at least RON 95 (USA: Premium PON 91) 4 valves OHC, roller rocker arms Intake: 40 mm (1. 57 in) Two-cylinder roller bearing Needle bearing Bronze bushing Light alloy ­ forged 1 L-ring, 1 tapered compression piston ring, 1 oil scraper ring Semi-dry sump with 2 Eaton pumps Exhaust: 34 mm (1. 34 in) 0. 07 - 0. 13 mm (0. 00276 - 0. 00512 in) 82 Fully-synthetic 10W/60 engine oil according to the JASO T903 MA specification (Motorex Cross Power 4T 10W/60) approx. 2 liters (0. 53 USgal) Straight-toothed spur wheels 36 : 79 APTC multi-disc wet clutch, hydraulically operated 6-speed claw shifted 1st gear 14 : 35 2nd gear 16 : 28 3rd gear 21 : 28 4th gear 21 : 23 5th gear 23 : 22 6th gear 23 : 20 TECHNICAL SPECIFICATIONS ­ ENGINE » ENGINE Mixture preparation Ignition system Alternator Spark plug Electrode distance Cooling system Cooling liquid Starting aid 690 SUPERMOTO / 690 SUPERMOTO PRESTIGE 2007 electronically controlled gasoline injection breakerless transistorized electronic ignition system with digital ignition advance 12V 224W at 5000 rpm NGK LKAR8AI-9 0. 9 mm (0. 035 in) liquid cooled 1. 2 liter (0. 317 USgal), 50% antifreeze, 50% distilled water, at least ­25°C (-13°F) electric starter 83 HEAD WORD INDEX » Accessories and payload . Checking the front brake fluid level (690 Supermoto Prestige) Checking the front brake pads . [. . . ]