User manual KTM 450 EXC-R SIX DAYS 2008

[. . . ] OWNER'S MANUAL 2008 450 EXC-R EU 450 EXC-R AUS/UK 450 EXC-R SIX DAYS 450 EXC-R USA 450 XCR-W USA 450 XCR-W ZA 530 EXC-R EU 530 EXC-R AUS/UK 530 EXC-R SIX DAYS 530 EXC-R USA 530 XCR-W USA 530 XCR-W ZA ART. 3211254en DEAR KTM CUSTOMER 1 Congratulations on your decision to purchase a KTM motorcycle. You are now the owner of a state-of-the-art sports motorcycle that will give you enormous pleasure if you service and maintain it accordingly. We wish you great pleasure riding the vehicle! Enter the serial numbers of your vehicle below. [. . . ] Specification 500099-11 Remaining screws, chassis Install the front fender. 47) M6 10 Nm (7. 4 lbf ft) (XCR-W USA) Fit the start number plate. ( MAINTENANCE WORK ON CHASSIS AND ENGINE (EXC-R SIX DAYS) Refit the headlight mask with the headlight. ( Mount and tighten screw Specification Screw, top steering stem M8 17 Nm (12. 5 lbf ft) Loctite® 243TM P. 47) 45 Check the cable harness, cable, brake and clutch line for free movement and free laying. 39) Installing the lower triple clamp x (EXC-R EU, EXC-R AUS/UK, EXC-R USA, XCR-W ZA) Clean the bearing and sealing elements, check for damage, and grease. Mount the upper steering head bearing. 2 0 1 0 Info Check whether the top steering head seal Push on protective ring . is correctly positioned. 500151-10 Position the upper triple clamp with the steering. Mount and tighten screw Specification Screw, top steering head M20x1, 5 10 Nm (7. 4 lbf ft) . Position the clutch line, wiring harness and CDI control unit. Specification 500149-11 Remaining screws, chassis Install the front fender. 46) M6 10 Nm (7. 4 lbf ft) Refit the headlight mask with the headlight. 47) M8 20 Nm (14. 8 lbf ft) Check the cable harness, cable, brake and clutch line for free movement and free laying. 39) MAINTENANCE WORK ON CHASSIS AND ENGINE Greasing the steering head bearing 46 x (EXC-R SIX DAYS, XCR-W USA) Remove the lower triple clamp. 44) (EXC-R EU, EXC-R AUS/UK, EXC-R USA, XCR-W ZA) Remove the lower triple clamp. Make sure that the distance bushings remain in place. 500092-10 Installing the front fender Check parts for damage and wear. Mount and tighten screws Specification Remaining screws, chassis M6 10 Nm (7. 4 lbf ft) . Info 500092-10 Ensure that there is contact between the holding lugs and the start number plate or headlight mask. Removing headlight mask with headlight (EXC-R EU, EXC-R AUS/UK, EXC-R SIX DAYS, EXC-R USA, XCR-W ZA) Switch off all electrical equipment. Loosen the rubber band 500155-10 Pull out the electric plug connector headlight. and remove the headlight mask with the 500156-10 MAINTENANCE WORK ON CHASSIS AND ENGINE Refitting the headlight mask with the headlight (EXC-R EU, EXC-R AUS/UK, EXC-R SIX DAYS, EXC-R USA, XCR-W ZA) Check parts for damage and wear. Connect the electric plug connector . 47 500156-11 Position the headlight mask and fix it with the rubber band . Info Take care with the contact of the holding lug at the fender. Check the headlamp setting. 500155-11 Dismount the start number plate (XCR-W USA) Remove screw Remove screw and take off clamp. Remove the start number plate. 500101-10 Fitting the start number plate (XCR-W USA) Check parts for damage and wear. Fit and tighten screw Specification Remaining screws, chassis M6 10 Nm (7. 4 lbf ft) with distance bushing. Info Take care with the contact of the holding lug at the fender. 500101-11 Position the brake line and cable harness. Put the clamp on, mount and tighten screw . Handlebar position On the upper triple clamp, there are 2 holes at a distance of Distance between holes 15 mm (0. 59 in) from the center. [. . . ] Supplier Motorex Motorex® Twin Air Liquid Power Motorcycle cleaner Specification KTM recommends Motorex® products. Supplier Motorex Motorex® Moto Clean 900 Cleaning and polishing materials for metal, rubber and plastic Specification KTM recommends Motorex® products. Supplier Motorex Motorex® Protect & Shine 645 AUXILIARY SUBSTANCES High-luster polish for paint Specification KTM recommends Motorex® products. Supplier Motorex Motorex® Moto Polish 116 Contact spray Specification KTM recommends Motorex® products. [. . . ]