User manual KTM 200 XC-W

[. . . ] OWNER'S MANUAL 2010 125 EXC EU 125 EXC SIX DAYS EU 150 XC USA 200 EXC EU 200 EXC AUS 200 XCW USA 250 EXC EU 250 EXC SIX DAYS EU 250 EXC AUS 250 XC EU/USA 250 XCW USA 300 EXC EU 300 EXC SIX DAYS EU 300 EXC AUS 300 XC EU/USA 300 XCW USA Art. 3211466en DEAR KTM CUSTOMER DEAR KTM CUSTOMER 1 Congratulations on your decision to purchase a KTM motorcycle. You are now the owner of a state-of-the-art sports motorcycle that will give you enormous pleasure if you service and maintain it accordingly. We wish you a lot of enjoyment in riding this vehicle! Enter the serial numbers of your vehicle below. [. . . ] 48) ­ 400387-10 Move the handlebar to and fro over the entire steering range. The handlebar must be able to move easily over the entire steering range. » If detent positions are noticeable: ­ ­ Adjust the play of the steering head bearing. x( p. Guideline Screw, top steering head ­ ­ 800016-10 M20x1. 5 10 Nm (7. 4 lbf ft) Using a plastic hammer, tap lightly on the upper triple clamp to avoid strains. Guideline Screw, top triple clamp M8 20 Nm (14. 8 lbf ft) ­ Tighten screw . Guideline Screw, top steering stem M8 20 Nm (14. 8 lbf ft) (XC) ­ ­ Loosen screws . Guideline Screw, top steering head M20x1. 5 10 Nm (7. 4 lbf ft) ­ ­ B00019-10 Using a plastic hammer, tap lightly on the upper triple clamp to avoid strains. Guideline Screw, top triple clamp M8 17 Nm (12. 5 lbf ft) MAINTENANCE WORK ON CHASSIS AND ENGINE ­ Mount and tighten screw . Guideline Screw, top steering stem M8 17 Nm (12. 5 lbf ft) Loctite® 243TM 49 (EXC SIX DAYS, XCW) ­ Loosen screws . Guideline Screw, top steering head ­ ­ 800022-10 M20x1. 5 10 Nm (7. 4 lbf ft) Using a plastic hammer, tap lightly on the upper triple clamp to avoid strains. Guideline Screw, top triple clamp M8 17 Nm (12. 5 lbf ft) ­ Mount and tighten screw . 48) Loctite® 243TM ­ Check the play of the steering head bearing. ( Removing the fork legs 11. 25 x ­ ­ Remove the front wheel. x( p. 66) Remove screws and take off the clamp. (EXC, EXC SIX DAYS, XC-W) ­ Remove cable binder . Hang the brake caliper and the brake line loosely to the side. 100802-10 (EXC EU/AUS) ­ Loosen screws . Remove the fork leg on the right. 100804-10 (EXC SIX DAYS, XCW) ­ Loosen screws . Remove the fork leg on the right. 100803-10 MAINTENANCE WORK ON CHASSIS AND ENGINE (XC) ­ ­ Loosen screws . Remove the fork leg on the right. 50 B00021-10 Installing the fork legs 11. 26 x ­ Position the fork legs. Info The topmost sunk nut in the fork leg must be flush to the upper edge of the upper triple clamp. Position bleeder screws toward the front. B00018-10 (EXC EU/AUS) ­ Tighten screws . Guideline Screw, bottom triple clamp 100804-11 M8 20 Nm (14. 8 lbf ft) M8 15 Nm (11. 1 lbf ft) (EXC SIX DAYS, XCW) ­ Tighten screws . Guideline Screw, bottom triple clamp 100803-11 M8 17 Nm (12. 5 lbf ft) M8 12 Nm (8. 9 lbf ft) (XC) ­ Tighten screws . Guideline Screw, top triple clamp M8 17 Nm (12. 5 lbf ft) ­ Tighten screws . [. . . ] 134) (SAE 5) Guideline ­ Use only oils that comply with the specified standards (see specifications on the container) and that possess the corresponding properties. Supplier Motorex® ­ Racing Fork Oil Hydraulic fluid (15) According to ­ ISO VG (15) Guideline ­ Use only hydraulic fluid that complies with the specified standards (see specifications on the container) and that possesses the corresponding properties. Supplier Motorex® ­ Hydraulic Fluid 75 SUBSTANCES Shock absorber oil (SAE 2. 5) (50180342S1) According to ­ SAE ( p. 134) (SAE 2. 5) Guideline ­ Use only oils that comply with the specified standards (see specifications on the container) and that possess the corresponding properties. 131 Super unleaded gasoline, mixed with 2-stroke engine oil (1:60) According to ­ DIN EN 228 ­ JASO FC ( 1:60 p. [. . . ]