User manual KAWAI X45-D

[. . . ] 5") Heavy-duty conveyor chains Thick floor plates Independent hopper actuation Hydraulic folding front apron (optional) Adjustable push-roller 10 11 9 OPERATING ENVIRONMENT COMFORT AND VISIBILITY INCREASE PERFORMANCE. Good visibility enables effective communication that leads to smooth truck exchanges and steady material flow. Long hours of operation can take a toll on the crew -- that's why Caterpillar designs operating stations that provide good control, visibility and comfort. DUAL INDEPENDENT OPERATING STATIONS ­ Controls move with the operator ­ Dual independent stations offer back-up capability ­ Stations extend beyond frame for increased all-around visibility ­ Operator customization with multiple seat adjustments and tilting consoles ­ 12-volt power receptacle, supports communication devices ­ Upper and lower tow-point indicators simplify height adjustment for tractor and screed operators ­ Cup holders offer convenience 1 60 EXCEPTIONAL VISIBILITY AND COMFORT ­ Low profile front-mounted cooling system improves forward visibility ­ Quiet operation supports easy communication; sound suppression material located throughout the machine ­ Tilting consoles conform to operator FUMES MANAGEMENT SYSTEM MORE COMFORT FOR YOUR CREW. [. . . ] BETTER OPERATING CONDITIONS ­ Operator-friendly environment ­ Top-mounted cooling system directs fumes and hot air away from crew ­ Fumes surge when dumping mix is redirected by the high capacity cooling fan ­ Fumes extraction system removes vapors from the conveyor tunnels and auger chamber 11 OPERATING CONSOLE OPERATE WITH CONFIDENCE. The Advisor display provides visual references, self diagnostics, and planning tools that keep the operator informed for better overall job site performance. ADVISOR DISPLAY ­ Multiple language selections ­ Monitor machine conditions, including regeneration status ­ Set automatic engine speed control; reduces engine speed when delays occur ­ Calibrate machine components ­ Access service code information ­ Access Paving Calculator ­ Reference Paving by the Numbers and start-up checklist ­ Store operating preferences for multiple operators ­ Set friction steering tension (AP555E) 12 Cat® operating consoles utilize positive feedback switches; the feel of fingertip activation promotes operator confidence. INTUITIVE CONSOLES ­ Grouped toggle switches ensure efficiency and performance ­ Cruise-control feature maintains paving speed for smoother mats ­ Three propel/steering modes: pave, travel, and maneuver ­ When utilizing 2-sensor system, ratio control dials automatically adjust mix flow when changing paving widths ­ Screed lock function prevents settling, eliminates bumps in the mat 13 1 3 4 WHEEL UNDERCARRIAGE RESPONSIVE POWER, SMOOTH RIDE. EXCELLENT MANEUVERABILITY Quick reacting speed control ensures that responsive power is immediately available, while the wheeled undercarriage provides mobility and high speed capability when moving around the job site. ­ Tight turning radius for quick mobility ­ A position sensor located in the left steering cylinder helps maintain consistent travel speeds when making turns by adjusting the drive speed of the propel motors according to the steering angle of the front wheels, leading to better mat quality and less wear on the drive system ­ The oscillating design easily overcomes obstacles, eliminates jarring effects and minimizes tow-point movement 14 2 6 5 1. 5 ft) MOBILITY ­ Pave, Travel and Maneuver modes - Pave: Improved steering control when paving - Travel: Speeds of 0 - 16 km/hr (0 - 10 mph) - Maneuver: Optimizes steering control and delivers an inside turning radius of 0. 5 ft) FRONT WHEEL ASSIST OR ALL-WHEEL DRIVE ­ Front wheel assist option provides power to the front bogie wheels for added traction when pushing trucks or working on soft base ­ All-wheel drive option provides power to the front and rear bogie wheels, maximizing traction 15 2 4 1 2 MOBIL-TRAC UNDERCARRIAGE TM EXCELLENT TRACTION, HIGH SPEEDS. MOBILITY Maintenance-free and unmatched traction in both a smooth or tread-bar style belt; the Mobil-TracTM undercarriage system provides mobility and high speed capability when moving around the job site. ­ High speed capability; similar to wheeled pavers ­ Pave, Travel and Maneuver modes - Pave: Improved steering control when paving - Travel: Speeds of 0 - 11 km/hr (0 - 7 mph) - Maneuver: Optimizes steering control and enables the paver to rotate within its own footprint SMOOTH RIDE ­ Oscillating bogie design delivers ride of wheeled paver ­ Easily overcomes obstacles, eliminates jarring effects ­ Guide lugs keep the tracks centered for reliable performance 16 2 4 3 1 1. Oscillating Bogies Rubber-Coated Components Automatic Belt Tensioning Pivot Point Smooth Belt Tread-bar Belt 5 6 PERFORMANCE ­ Mobil-Trac undercarriage design minimizes tow-point movement ­ Front and rear bogie sets crawl over obstacles; maintaining ground contact and minimizing tow-point movement ­ Smooth belt performs well on soft base materials and fresh mats ­ Tread-bar belt excels on loose paving/transport conditions ­ Outstanding traction in any condition, excellent flotation DURABILITY ­ Self-tensioning accumulators, center guide blocks and rugged internal belt cables ensure durability ­ Rubber-coated components designed to shed material and prevent accumulation 17 CAT C4. Cat Dealers offer exceptional knowledge of the grade and slope system, as well as paver and screed operation, providing a single source that meets all your paving needs. Sealed Sonic Sensor GRADE AND SLOPE FEATURES SINGLE OR DUAL DISPLAYS ­ EASY VISUALIZATION ­ Each LCD display is able to control one or both sides of the screed ­ Text-based menus offer multiple languages ­ Equipped with brightness and contrast controls for good visibility in various lighting conditions SONIC AVERAGING BEAM ­ Equipped with up to three sensors; when paving super elevations, the front and rear sensor can be turned off for better control of mat thickness ­ Averages total deviations and adjusts tow-point by 1/3 for true averaging; Note: When utilizing two grade sensors, tow-point is adjusted by 1/2 of the total deviation. ­ Sensor height can be individually adjusted ­ Easily move to the next starting point without disassembly. DURABLE ENCLOSURE ­ Swivel capability enables visibility from a various positions ­ Heavy-duty design provides overnight protection SONIC GRADE SENSORS ­ Sonic sensor is equipped with five ceramic transducers in each sensor, two readings are discarded, three are averaged ­ 457 mm (18") optimal height ­ Built-in temperature sensor accounts for temperature variation; sealed, reliable CONTACTING GRADE SENSORS ­ Two designs; ground contacting ski, wand-type for string lines ­ Effective for curbs and joints Averaged SLOPE SENSOR ­ Range of ±10 degrees (17. 6%) ­ Effective on super elevations Discarded S1 S2 S3 Travel Direction S1+S2+S3 3 = Tow-point Movement (True Averaging) 25 ADVANCED ELECTRIC SCREED HEAT TOUCH-PAD TECHNOLOGY WITH MULTI-ZONE HEATING AND EVEN-HEAT DISTRIBUTION. ELECTRIC HEAT FEATURES ­ Touch-pad technology and LED indicator lights create a user-friendly interface ­ Three pre-set temperature settings for each screed section ensure even heat distribution ­ Manual adjustments provide override capability ­ Flattened bar type heating elements deliver reliability ­ Temperature sensors in each screed section, including extensions ­ On-board diagnostics enable operator to verify fault indicators TRACTOR-MOUNTED GENERATOR ­ GFCI circuit breaker protection ­ Fast heat-up at low idle. ­ Manual breaker reset ­ 25 kW generator - supplies 25 kW at 60 Hz with engine speed 1275 or higher - provides power to the electric screed and auxiliary power panel - utilized for normal lighting packages 1 AUXILIARY POWER ­ 7 kW of available power ­ Six, 120-volt receptacles ­ One, 240-volt receptacle ­ Supports high intensity discharge lighting (HID), power tools 2 3 1. Product Link gets you accurate, timely and useful information about the location, utilization and condition of your equipment. TIMELY MAINTENANCE MANAGEMENT ­ Easily plan and track maintenance ­ Start with "built-in" Caterpillar recommended service intervals and customize to match your fleet and job needs ­ See what service has been done and what is due at a glance ­ "Click-through" features make it easy to contact your Cat Dealer for service and maintenance ROBUST GEO-FENCING ­ Street maps and satellite view simplify set up of site boundaries ­ Easily draw complex, accurate boundary shapes ­ Provides valuable asset tracking and security monitoring tools IDLE TIME VS. wORKING TIME ­ Instantly relate and compare utilization of all assets on a job site ­ Make better informed equipment decisions. CUSTOMIZED ALERTS & DISPLAYS ­ See all alerts on one screen, or any that you specify ­ Prioritize information; service alerts, operator-generated errors, etc. [. . . ] ­ Send alerts to the people who need them via email or text message FAST PARTS ORDERING ­ VisionLinkTM provides "to do" checklists for common preventive maintenance and service procedures. ­ "Built-in" parts lists for common procedures ­ Click-through to PartStoreTM and automatic loading of parts lists speed and simplify ordering. uSER-FRIENDLY DASHBOARD ­ See individual machine status instantly ­ Monitor current fuel level and total usage ­ Stay on top of past due alerts ­ Idle vs. Work Time graph helps you monitor utilization 27 SUSTAINABILITY PROVIDING SOLUTIONS THAT FUTURE GENERATIONS CAN BUILD UPON. [. . . ]