User manual HYUNDAI R200W-7A BROCHURE

[. . . ] Hyundai engineering made efforts to keep interior and exterior noise levels to a minimum. The cab's noise levels have been additionally reduced by improving the door seals for the cab and engine compartments. An insulated diesel engine compartment with sound-damping material also reduces noise. 1 2 3 1 2 3 Wide, Comfortable Operating Space Steel Cover Sunroof Dial Type Engine Speed Switch and / Key Switch Radio CD Control R200W-7A_new_en 10-01-2008 10:33 Pagina 5 HYUNDAI CONSTRUCTION EQUIPMENT 04 / 05 R200W-7A_new_en 10-01-2008 10:33 Pagina 6 Robex 200W-7A Improved Intelligent Display Instrument Panel is installed in front of RH console box. It is easy to check all critical systems with easy-to-read indicators. Minimization of Shock and Vibration through a Cab Mounting System The application of the Viscous Mounting System to the cabin support provides the operator with a smoother ride. [. . . ] temperature, and the state of all types of electric switches, provides the operator with an exact condition of the machine. This instrument makes it easier to troubleshoot the machine in case of failure. One Touch Deceleration System When the one touch deceleration switch is pressed, the CPU controller controls the accelerator actuator to reduce engine speed to 850 rpm. Once this switch is pressed again, the engine speed recovers to its preset RPM. Pump Flow Control System In neutral position: Pump flow is reduced to a minimum to eliminate power loss. In operation: Maximum pump flow is delivered to the actuator to increase the speed. With movement of the control lever, pump flow is automatically adjusted and the actuator speed can be proportionally controlled. NEW MODE CONTROL SYSTEM Auto Deceleration System When remote-control valves are in neutral position more than 4 seconds, the CPU controller instructs the accelerator actuator to reduce engine speed to 1, 000 rpm. This decreases fuel consumption and reduces cab noise levels. 2 1 Boom & Arm Holding System The holding valves in the main control valve prevent the boom & arm from dropping over an extended period in neutral position. 3 Arm Flow Regeneration System Arm flow regeneration valve provides smooth arm-in operation without cylinder cavitation. 1 POWER MODE H mode: High power S mode: Standard power Max. Flow Cut-off System reduces pump flow, thus allowing smooth operation. 2 WORK MODE : Heavy duty work : General work : Breaker Hydraulic Damper in Travel Pedal Improved travel controllability & feeling during movement of the machine by use of shock reducing material. 3 USER MODE M mode: Maximum Power U mode: Memorizing Operator's Preferable Power Setting R200W-7A_new_en 10-01-2008 10:33 Pagina 9 CUMMINS QSB6. 7 Engine The six cylinder 4 cycle Turbo Charged Engine with Charged Air Cooling, Has High Power output, Reliability, economical, and low emission. This engine meets Tier III emissions regulations. The Definition of Progress The Quantum System B Series 6. 7-liter engine combines full-authority electronic controls with the reliable performance. The electronics with the QSB6. 7 have been proven with our high-horsepower productsworking in the harshest, most demanding environments-search as dusty, non-stop mining operations while meeting emissions regulations worldwide. The QSB6. 7 features 24 valve designed with centered injectors and symmetrical piston bowl. The combination of improved airflow and evenly dispersed fuel results in increased power, improved transient reponse and reduced fuel consumption. Increased Higher Performance Reinforced Bucket and Bucket Linkage To prevent excessive wear of pins and bushes, sealed joints have been applied. Bucket link design incorporates high durability and anti wear characteristics. Thicker steel and an additional lateral plate are put in place to reinforce the bucket. Strong and Stable Lower Frame Reinforced box-section frame is all welded, lowstress, high-strength steel. It guarantees safety and resistance against external impact when driving on rough ground and working on wet sites through high tensile strength steel panels, with protection cover for transmission. Powerful and Precise Swing Control Improved shock absorbing characteristics make stopping swing movement a precise and smooth action. Large Toolbox & Safe Footholds Anti-slip footholds and wide toolbox improved safety and convenience. HYUNDAI CONSTRUCTION EQUIPMENT 08 / 09 R200W-7A_new_en 10-01-2008 10:33 Pagina 10 Robex 200W-7A Full open doors and the use of one master key system provide easy access during servicing. Reliability & Serviceability Side Cover with Left & Right Swing Open Type Easy access to vital components gives unrestricted view of components allowing easy maintenance and repair. Easy to maintain engine components A cooling and preheating system are provided for optimum and immediate operation, guaranteeing longer life for the engine and hydraulic components. Servicing of the engine and hydraulics is considerably simplified due to total accessibility. Centralized Electric Control Box and Easy Change Air Cleaner Assembly Electric control box and air cleaner are centralized in one and the same compartment for easy service. Highly efficient Hydraulic Pump Pump output capacity has been increased. Large tool box for extra storage R200W-7A_new_en 10-01-2008 10:33 Pagina 11 Durability of structure proven through FEM (Finite Element Method) analysis and long term durability test. I Photo may include optional equipment. HYUNDAI CONSTRUCTION EQUIPMENT 10 / 11 R200W-7A_new_en 10-01-2008 10:33 Pagina 12 Specifications Engine Model Type J1995 (gross) J1349 (net) 6271/1 (gross) 6271/1 (net) Cummins QSB6. 7 Water cooled, 4 cycle Diesel, 6-Cylinders in line, direct injection, turbocharged, charge air cooled and low emission 122 kW (164 HP) / 1, 900 rpm 114 kW (153 HP) / 1, 900 rpm 122 kW (166 PS) / 1, 900 rpm 114 kW (155 PS) / 1, 900 rpm 669 Nm (484 lbf. ft) / 1, 400 rpm 107 x 124 mm (4. 21" x 4. 88") 6, 700 cc (409 cu in) 2 x 12 V x 100 AH 24 V - 4. 5 kW 24 V - 50 A Swing system Swing motor Swing reduction Swing bearing lubrication Swing brake Swing speed Axial piston motor 2-stage planetary Grease-bathed Automatic, spring applied hydraulic released 11 rpm Rated SAE flywheel horse power DIN Steering System Hydraulically actuated, orbitrol type steering system actuates on front wheels through the steering cylinders. torque Bore x stroke Piston Batteries Starting motor Alternator Control Pilot pressure operated joysticks and pedals with detachable lever provide almost effortless and fatigueless operation. Hydraulic system Main pump Type Two variable displacement piston pumps Max. Rear axle is fixed on the lower chassis Tires : 10. 00-20-14PR, Dual (tube type), Option : 10. 00-20, Dual (solid type) Operating weight Undercarriage Front - outrigger+Rear-blade Four outrigger Standard equipment Operating Weight kg (lb) 20, 500 (45, 200) 20, 600 (45, 400) R200W-7A_new_en 10-01-2008 10:33 Pagina 13 Backhoe attachment Buckets 0. 51 (0. 67) SAE heaped m3 (yd3) 0. 80 (1. 05) 1. 10 (1. 44) 0. 87 (1. 14) 1. 20 (1. 57) 0. 92 (1. 20) 1. 34 (1. 75) 0. 74 (0. 97) 0. 90 (1. 18) 1. 05 (1. 37) 0. 87 (1. 14) 0. 75 (0. 98) Capacity m3 (yd3) SAE heaped 0. 51 (0. 67) 0. 80 (1. 05) 0. 87 (1. 14) 0. 92 (1. 20) 1. 10 (1. 44) 1. 20 (1. 57) 1. 34 (1. 75) 0. 74 (0. 97) 0. 90 (1. 18) 1. 05 (1. 37) 0. 87 (1. 14) 0. 75 (0. 98) : Standard backhoe bucket : Heavy duty bucket Width mm (in) Without side cutters 700 (27. 6) 1, 000 (39. 4) 1, 090 (42. 9) 1, 150 (45. 3) 1, 320 (52. 0) 1, 400 (55. 1) 1, 550 (61. 0) 985 (38. 8) 1, 070 (42. 1) 1, 290 (50. 8) 1, 140 (44. 9) 1, 790 (70. 5) : Rock bucket-Heavy : Slope finishing bucket CECE heaped 0. 45 (0. 59) 0. 70 (0. 92) 0. 75 (0. 98) 0. 80 (1. 05) 0. 96 (1. 26) 1. 00 (1. 31) 1. 15 (1. 50) 0. 65 (0. 85) 0. 80 (1. 05) 0. 92 (1. 20) 0. 75 (0. 98) 0. 65 (0. 85) With side cutters 820 (32. 3) 1, 120 (44. 1) 1, 210 (47. 6) 1, 270 (50. 0) 1, 440 (56. 7) 1, 520 (59. 8) 1, 670 (65. 7) - Weight kg (lb) 570 (1, 260) 700 (1, 540) 740 (1, 630) 770 (1, 700) 830 (1, 830) 850 (1, 870) 920 (2, 030) 770 (1, 700) 810 (1, 790) 890 (1, 960) 900 (1, 980) 880 (1, 940) Boom Arm Recommendation mm (ft. in) 5, 650 (18' 6") 2, 000 2, 400 (6' 7") (7' 10") 2, 900 (9' 6") - - : Applicable for materials with density of 2, 000 kg/m3 (3, 370 lb/yd3) or less : Applicable for materials with density of 1, 600 kg/m3 (2, 700 lb/yd3) or less : Applicable for materials with density of 1, 100 kg/m3 (1, 850 lb/yd3) or less Arms Boom and arms are of all-welded, low-stress, full-box section design. 5, 650 mm (18' 6") mono boom and 2, 000 mm (6' 7"); 2, 400 mm (7' 10") and 2, 900 mm (9' 6") arms are available. Buckets are all-welded, high-strength steel implements. 2, 000 mm (6' 7") 2, 400 mm (7' 10") 2, 900 mm (9' 6") Digging force Arm Length Weight Bucket digging force SAE mm(ft. in) kg(lb) kN kgf lbf kN kgf lbf kN kgf lbf kN kgf lbf 2, 000 (6' 7") 860 (1, 890) 133. 4 [145. 5] 13, 600 [14, 840] 29, 980 [32, 710] 152. 0 [165. 8] 15, 500 [16, 910] 34, 170 [37, 280] 135. 3 [147. 6] 13, 800 [15, 050] 30, 420 [33, 190] 142. 2 [155. 1] 14, 500 [15, 820] 31, 970 [34, 880] 2, 400 (7' 10") 950 (2, 090) 133. 4 [145. 5] 13, 600 [14, 840] 29, 980 [32, 710] 152. 0 [165. 8] 15, 500 [16, 910] 34, 170 [37, 280] 112. 8 [123. 1] 11, 500 [12, 550] 25, 350 [27, 650] 117. 7 [128. 4] 12, 000 [13, 090] 26, 460 [28, 870] 2, 900 (9' 6") 990 (2, 180) 133. 4 [145. 5] 13, 600 [14, 840] 29, 980 [32, 710] 152. 0 [165. 8] 15, 500 [16, 910] 34, 170 [37, 280] 97. 1 [105. 9] 9, 900 [10, 800] 21, 830 [23, 810] 101. 0 [110. 2] 10, 300 [11, 240] 22, 710 [24, 770] Standard arm Remark ISO [ ]: Power Boost Arm crowd force SAE ISO Note: Arm weight including bucket cylinder and linkage. HYUNDAI CONSTRUCTION EQUIPMENT 12 / 13 R200W-7A_new_en 10-01-2008 10:33 Pagina 14 Dimensions & Working ranges Dimensions D, D' E Q C O F 200w-7A 200w-7A J G I A P N B H M mm (ft in) L K mm (ft in) A B C D D' E F G H I J K L M Wheel base Tread Ground clearance of counterweight Tail swing radius Rear-end length Overall width of upperstructure Overall height of cap Min. ground clearance Overall width of lower structure Ground clearance of blade up Depth of blade down Height of blade Width of blade Ground clearance of outrigger up Depth of outrigger down Overall width of outrigger 2, 800(9' 2") 1, 874(6' 2") 1, 305(4' 3") 2, 800(9' 2") 2, 765(9' 1") 2, 530(8' 4") 3, 180(10' 5") 345(1' 2") 2, 490(8' 2") 445(1' 6") 125(4. 9") 610(2' 0") 2, 490(8' 2") 1, 220(4' 0") 120(4. 7") 3, 770(12' 4") Boom length Arm length N O P Q Shipping length of boom Shipping height of boom Traveling length of boom Traveling height of boom 2, 000 (6' 7") 9, 610 (31' 6") 3, 360 (11' 10") 9, 620 (31' 7") 3, 540 (11' 7") 5, 650 (18' 6") 2, 400 (7' 10") 9, 510 (31' 2") 3, 250 (10' 8") 9, 540 (31' 4") 3, 540 (11' 7") 2, 900 (9' 6") 9, 490 (31' 2") 3, 100 (10' 2") 9, 520 (31' 3") 3, 410 (11' 2") Standard Equipment Working ranges A A' F mm (ft in) Boom length Arm length A A' B Max. [. . . ] reach Capacity Reach m (ft) kg lb kg lb kg lb kg lb kg lb kg lb kg lb kg lb kg lb kg lb *9250 *20390 *12490 *27540 *9250 *20390 *12490 *27540 *10070 *22200 *8690 *19160 *9950 *21940 *13040 *28750 *13090 *28860 *10820 *23850 *10070 *22200 *8690 *19160 *9950 *21940 *13040 *28750 *13090 *28860 *10820 *23850 *6130 *13510 *7800 *17200 *8830 *19470 *9150 *20170 *8770 *19330 *7400 *16310 *6130 *13510 7180 15830 6850 15100 6740 14860 6780 14950 7000 15430 *3370 *7430 *3920 *8640 *4750 *10470 *5610 *12370 *6270 *13820 *6560 *14460 *6340 *13980 *3370 *7430 *3920 *8640 *4750 *10470 4560 10050 4360 9610 4270 9410 4290 9460 *2290 *5050 *3700 *8160 *4100 *9040 *4560 *10050 *4930 *10870 *5050 *11130 *2290 *5050 3460 7630 3320 7320 3180 7010 3070 6770 3030 6680 *3130 *6900 *3200 *7050 *3310 *7300 *3450 *7610 *3610 *7960 *3800 *8380 *4010 *8840 *4230 *9330 *4390 *9680 *3130 *6900 *3200 *7050 2680 5910 2340 5160 2180 4810 2160 4760 2270 5000 2580 5690 3260 7190 6. 42 (21. 1) 7. 88 (25. 9) 8. 78 (28. 8) 9. 30 (30. 5) 9. 53 (31. 3) 9. 48 (31. 1) 9. 15 (30. 0) 8. 49 (27. 9) 7. 42 (24. 3) 1. Lifting capacity of the Robex Series does not exceed 75% of tipping load with the machine on firm, level ground or 87% of full hydraulic capacity. 3. The load point is a hook (standard equipment) located on the back of the bucket. (*) indicates load limited by hydraulic capacity. HYUNDAI CONSTRUCTION EQUIPMENT 16 / 17 R200W-7A_new_en 10-01-2008 10:33 Pagina 18 Notes R200W-7A_new_en 10-01-2008 10:33 Pagina 19 HYUNDAI CONSTRUCTION EQUIPMENT 18 / 19 R200W-7A_new_en 10-01-2008 10:34 Pagina 20 Standard Equipment ISO standard cab · All-weather steel cab with all-around visibility · Safety glass windows · Rise-up type windshield wiper · Sliding fold-in front window · Sliding side window · Lockable door · Hot & cool box · Accessory box & Ash-tray Computer Aided Power Optimization (New CAPO) system · 2-power mode, 3-work mode, 2-user mode · Auto deceleration & one touch deceleration system · Auto warm up system · Auto overheat prevention system Air-conditioner (5, 000 kcal/hr; 20, 000 BTU/hr) FATC (Full Automatic Temperature Control) Self diagnostic system Centralized monitoring · LCD display Engine speed Clock & Error code · Gauges Fuel level gauge Engine coolant temperature gauge Hyd. [. . . ]