User manual HYUNDAI R170W-7A BROCHURE

[. . . ] Hyundai engineering made efforts to keep interior and exterior noise levels to a minimum. The cab's noise levels have been additionally reduced by improving the door seals for the cab and engine compartments. An insulated diesel engine compartment with sound-damping material also reduces noise. 1 2 3 1 2 3 Wide, Comfortable Operating Space Steel Cover Sunroof Dial Type Engine Speed Switch and / Key Switch Radio CD Control R170W-7A_new_en 16-10-2007 09:20 Pagina 5 HYUNDAI CONSTRUCTION EQUIPMENT 04 / 05 R170W-7A_new_en 16-10-2007 09:20 Pagina 6 Robex 170W-7A Improved Intelligent Display Instrument Panel is installed in front of RH console box. It is easy to check all critical systems with easy-to-read indicators. Minimization of Shock and Vibration through a Cab Mounting System The application of the Viscous Mounting System to the cabin support provides the operator with a smoother ride. [. . . ] This instrument makes it easier to troubleshoot the machine in case of failure. One Touch Deceleration System When the one touch deceleration switch is pressed, the CPU controller controls the accelerator actuator to reduce engine speed to 850 rpm. Once this switch is pressed again, the engine speed recovers to its preset RPM. Pump Flow Control System In neutral position: Pump flow is reduced to a minimum to eliminate power loss. In operation: Maximum pump flow is delivered to the actuator to increase the speed. With movement of the control lever, pump flow is automatically adjusted and the actuator speed can be proportionally controlled. NEW MODE CONTROL SYSTEM Auto Deceleration System When remote-control valves are in neutral position more than 4 seconds, the CPU controller instructs the accelerator actuator to reduce engine speed to 1, 000 rpm. This decreases fuel consumption and reduces cab noise levels. 2 1 Boom & Arm Holding System The holding valves in the main control valve prevent the boom & arm from dropping over an extended period in neutral position. 3 Arm Flow Regeneration System Arm flow regeneration valve provides smooth arm-in operation without cylinder cavitation. 1 POWER MODE H mode: High power S mode: Standard power Max. Flow Cut-off System reduces pump flow, thus allowing smooth operation. 2 WORK MODE : Heavy duty work : General work : Breaker Hydraulic Damper in Travel Pedal Improved travel controllability & feeling during movement of the machine by use of shock reducing material. 3 USER MODE M mode: Maximum Power U mode: Memorizing Operator's Preferable Power Setting R170W-7A_new_en 16-10-2007 09:20 Pagina 9 Mitsubishi D04FD-TAA Engine The 4 cylinders turbocharged and charged air cooled, engine is built for power, reliability and economy. This engine meets EPA tier 3 and EUstage 3A emission regulation. Reliability You Can Depend On When you have a tough job to do you need the power, precision and flexibility of Mitsubishi D04FD-TAA engines. It features major enhancements to make every piece of equipment work harder, smarter, quieter and longer. The high Pressure Common Rail Fuel System provides enhanced engine performance with higher torque and better throttle response at every rpm without compromising fuel economy. The Mitsubishi D04FD-TAA engine is based on the highly successful Mitsubishi SK series engines. These engines combine proven full authority electronic controls with reliable performance you expect from one of the most successful and durable engine design. Increased Higher Performance Reinforced Bucket and Bucket Linkage To prevent excessive wear of pins and bushes, sealed joints have been applied. Bucket link design incorporates high durability and anti wear characteristics. Thicker steel and an additional lateral plate are put in place to reinforce the bucket. Strong and Stable Lower Frame Reinforced box-section frame is all welded, lowstress, high-strength steel. It guarantees safety and resistance against external impact when driving on rough ground and working on wet sites through high tensile strength steel panels, with protection cover for transmission. Powerful and Precise Swing Control Improved shock absorbing characteristics make stopping swing movement a precise and smooth action. Large Toolbox & Safe Footholds Anti-slip footholds and wide toolbox improved safety and convenience. HYUNDAI CONSTRUCTION EQUIPMENT 08 / 09 R170W-7A_new_en 16-10-2007 09:20 Pagina 10 Robex 170W-7A Full open doors and the use of one master key system provide easy access during servicing. Reliability & Serviceability Side Cover with Left & Right Swing Open Type Easy access to vital components gives unrestricted view of components allowing easy maintenance and repair. Easy to maintain engine components A cooling and preheating system are provided for optimum and immediate operation, guaranteeing longer life for the engine and hydraulic components. Servicing of the engine and hydraulics is considerably simplified due to total accessibility. Centralized Electric Control Box and Easy Change Air Cleaner Assembly Electric control box and air cleaner are centralized in one and the same compartment for easy service. Highly efficient Hydraulic Pump Pump output capacity has been increased. Large tool box for extra storage R170W-7A_new_en 16-10-2007 09:20 Pagina 11 Durability of structure proven through FEM (Finite Element Method) analysis and long term durability test. I Photo may include optional equipment. HYUNDAI CONSTRUCTION EQUIPMENT 10 / 11 R170W-7A_new_en 16-10-2007 09:20 Pagina 12 Specifications Engine Model Type J1995 (gross) J1349 (net) 6271/1 (gross) DIN 6271/1 (net) Max. torque Bore x stroke Piston Batteries Starting motor Alternator SAE Mitsubishi D04FD-TAA Water cooled, 4 cycle Diesel, 4-Cylinders in line, direct injection, turbocharged, charged air cooled 126 HP (94 kW) at 2, 000 rpm 116 HP (87 kW) at 2, 000 rpm 128 PS (94 kW) at 2, 000 rpm 118 PS (87 kW) at 2, 000 rpm 477 Nm (345 lbf. ft) at 1, 800 rpm 102 x 130 mm (4. 02" x 5. 12") 4, 249 cc (259 in3) 2 x 12 V x 100 AH 24 V - 5. 0 kW 24 V - 50 Amp Axle & Wheel Full floating front axles is supported by center pin for oscillation. Tires 10. 00-20-14PR, Dual (tube type) (optional) 10. 00-20, Dual (solid type) Rated flywheel horse power Swing System Swing motor Swing reduction Swing circuit lubrication Swing brake Swing speed Axial piston motor Planetary gear reduction Grease-bathed Multi wet disc (pin lock type) 11. 0 rpm Steering System Hydraulic system Main pump Type Two variable displacement piston pumps Max. flow 2x168 l/min (44. 4 US gpm / 37 UK gpm) Sub-pump for pilot circuit Gear pump Cross-sensing and fuel saving pump system Hydraulic motors Travel Two speed axial piston motor with brake valve and parking brake Axial piston motor with automatic brake Hydraulically actuated, orbitrol type steering system actuates on front wheels through the steering cylinders. Pilot control Engine throttle External Lights Two joysticks with one safety lever (LH): Swing and arm, (RH): Boom and bucket (ISO) Electric, Accel dial switch One light mounted on the boom, one below the cab, one in the tool box Operating weight Undercarriage * Rear-dozer blade Rear-2 outrigger Front-outrigger + Rear-blade Four outrigger Front-blade + Rear-outrigger Front-blade + Rear-blade Standard equipment * Mono boom Hyd. adjustable boom 16, 200 kg (35, 710 lb) 16, 670 kg (36, 750 lb) 16, 350 kg (36, 050 lb) 16, 820 kg (37, 080 lb) 17, 320 kg (38, 180 lb) 17, 790 kg (39, 220 lb) 17, 500 kg (38, 580 lb) 17, 970 kg (39, 620 lb) 17, 260 kg (38, 050 lb) 17, 730 kg (39, 080 lb) 17, 080 kg (37, 650 lb) 17, 550 kg (38, 690 lb) R170W-7A_new_en 16-10-2007 09:20 Pagina 13 Backhoe attachment Bucket SAE heaped m3 (yd3) 0. 39 (0. 51) 0. 50 (0. 65) 0. 64 (0. 84) 0. 76 (0. 99) 0. 89 (1. 16) 1. 05 (1. 37) 0. 69 (0. 90) Capacity m3 (yd3) SAE heaped 0. 39 (0. 51) 0. 50 (0. 65) 0. 64 (0. 84) 0. 76 (0. 99) 0. 89 (1. 16) 1. 05 (1. 37) 0. 69 (0. 90) CECE heaped 0. 34 (0. 44) 0. 44 (0. 58) 0. 55 (0. 72) 0. 65 (0. 85) 0. 77 (1. 01) 0. 90 (1. 18) 0. 62 (0. 81) Width mm (in) Without side cutters 620 (24. 4) 760 (29. 9) 920 (36. 2) 1, 060 (41. 7) 1, 220 (48. 0) 1, 400 (55. 1) 990 (39. 0) With side cutters 740 (29. 1) 880 (34. 6) 1, 040 (40. 9) 1, 180 (46. 5) 1, 340 (52. 8) 1, 520 (59. 8) - Weight kg (lb) Recommendation mm (ft. in) 5, 100 (16' 9") Boom Arm 2, 200 (7' 3") Mono boom 5, 100 (16' 9") Hydraulic Adjustable boom 2, 600 (8' 6") 3, 100 (10 ' 2") 2, 200 (7' 3") 2, 600 (8' 6") 410 (900) 470 (1, 040) 510 (1, 120) 570 (1, 260) 610 (1, 340) 680 (1, 500) 700 (1, 540) : Applicable for materials with density of 2, 000 kg/m3 (3, 370 lb/yd3) or less : Applicable for materials with density of 1, 600 kg/m3 (2, 700 lb/yd3) or less : Applicable for materials with density of 1, 100 kg/m3 (1, 850 lb/yd3) or less - : Standard backhoe bucket : Heavy duty bucket Backhoe attachment Boom and arms are of all-welded, low-stress, full-box section design. 5. 1 m (16 ' 9") mono boom, 5. 1 m (16' 9") hydraulic adjustable boom 2. 20 m (7' 3"); 2. 60 m (8' 6") and 3. 10 m (10' 2") arms are available. Buckets are all-welded, high-strength steel implements. 2. 20 m (7' 3") 2. 60 m (8' 6") 3. 10 m (10' 2") Digging force Arm Length Weight Bucket digging force SAE m (ft. in) kg (lb) kN kgf lbf kN kgf lbf kN kgf lbf kN kgf lbf 2. 20 (7' 3") 750 (1, 650) 108. 6 [118. 4 ] 11, 070 [12, 080 ] 24, 410 [26, 630 ] 124. 5 [135. 9 ] 12, 700 [13, 850 ] 28, 000 [30, 550 ] 85. 2 [93. 0 ] 8, 690 [9, 480] 19, 160 [20, 900 ] 89. 0 [97. 1 ] 9, 080 [9, 910] 20, 020 [21, 840 ] 2. 60 (8' 6") 810 (1, 790) 108. 6 [118. 4 ] 11, 070 [12, 080 ] 24, 410 [26, 630 ] 124. 5 [135. 9 ] 12, 700 [13, 850 ] 28, 000 [30, 550 ] 75. 0 [81. 8] 7, 650 [8, 350] 16, 870 [18, 400 ] 77. 6 [84. 6] 7, 910 [8, 630] 17, 440 [19, 030 ] Standard arm 3. 10 (10 ' 2") 890 (1, 960) 108. 6 [118. 4 ] 11, 070 [12, 080 ] 24, 410 [26, 630 ] 124. 5 [135. 9 ] 12, 700 [13, 850 ] 28, 000 [30, 550 ] 67. 4 [73. 5] 6, 870 [7, 490] 15, 150 [16, 530 ] 69. 4 [75. 7] 7, 080 [7, 720] 15, 610 [17, 030 ] Remark ISO Arm crowd force SAE [ ]: Power Boost ISO Note: Arm weight including bucket cylinder and linkage. HYUNDAI CONSTRUCTION EQUIPMENT 12 / 13 R170W-7A_new_en 16-10-2007 09:20 Pagina 14 Dimensions & Working ranges Dimensions R170W-7A Mono boom 170w-7A mm (ft in) Mono Boom Arm A B C D F G Overall length of shipping position Overall length of traveling position Height of attachment (shipping position) Height of attachment (traveling position) Overall witdh Height of cabin 2, 200 (7' 3") 8, 610 (28' 3") 8, 510 (27' 11") 3, 040 (9' 12") 3, 610 (11' 10") 2, 500 (8' 2") 3, 150 (10' 4") 5, 100 (16' 9") 2, 600 (8' 6") 8, 730 (28' 8") 8, 600 (28' 3") 2, 970 (9' 9") 3, 980 (13' 1") 2, 500 (8' 2") 3, 150 (10' 4") 3, 100 (11' 1") 8, 770 (28' 9") 8, 440 (27' 8") 3, 140 (10' 4") 3, 900 (12' 10") 2, 500 (8' 2") 3, 150 (10' 4") Standard Equipment Working ranges A A' F mm (ft in) Boom length Arm length A A' Max. [. . . ] reach Capacity Reach m (ft) *3120 *6880 *3120 *6880 3120 6880 3090 6810 *3240 *7140 *3190 *7030 *2890 *6370 1790 3950 1470 3240 1330 2930 1290 2840 1370 3020 1590 3510 2140 4720 7. 81 (25. 6) 8. 45 (27. 7) 8. 75 (28. 7) 8. 74 (28. 7) 8. 43 (27. 7) 7. 77 (25. 5) 6. 63 (21. 8) *6170 *13600 *9510 *20970 *6170 *13600 *9510 *20970 *6240 *13760 *6970 *15370 *9940 *21910 *8830 *19470 *5650 *12460 *6240 *13760 6900 15210 6910 15230 7080 15610 *5850 *12460 *6330 *13960 *6940 *15300 *6880 *15170 *6040 *13320 *3580 *7890 3890 8580 3640 8020 3570 7870 3630 8000 *3580 *7890 *4110 *9060 *4630 *10210 *4970 *10960 *4920 *10850 *4120 *9080 2660 5860 2480 5470 2340 5160 2290 5050 2350 5180 *3100 *6830 *3760 *8290 *3510 *7740 1760 3880 1680 3700 1620 3570 · Boom : 5. 10 m (16' 9") Load point height m (ft) 6. 0 m 20. 0 ft 4. 5m 15. 0 ft 3. 0 m 10. 0 ft 1. 5 m 5. 0 ft Ground Line -1. 5 m -5. 0 ft -3. 0 m -10. 0 ft kg lb kg lb kg lb kg lb kg lb kg lb kg lb · Arm : 2. 20 m (7' 3") 1. 5 m (5. 0 ft) · Bucket : 0. 76 m3 (0. 99 yd3) SAE heaped 3. 0 m (10. 0 ft) Load radius 4. 5 m (15. 0 ft) · Rear dozer blade up with 2750 kg (6060 lb) CWT 6. 0 m (20. 0 ft) 7. 5 m (25. 0 ft) At max. reach Capacity Reach m (ft) 3270 7210 2740 6040 2510 5530 2480 5470 2640 5820 3080 6790 *2800 *6170 1670 3680 1340 2950 1200 2650 1170 2580 1240 2730 1490 3280 2110 4650 7. 39 (24. 2) 8. 08 (26. 5) 8. 39 (27. 5) 8. 38 (27. 5) 8. 05 (26. 4) 7. 35 (24. 1) 6. 11 (20. 0) *6490 *14310 *6490 *14310 *6390 *14090 *10000 *22050 *8110 *17880 5630 12410 5700 12570 5900 13010 *5630 *12410 *6640 *14640 6520 14370 6480 14290 *5680 *12520 3570 7870 3220 7100 3030 6680 3000 6610 3090 6810 *3920 *8640 *4370 *9630 4230 9330 4110 9060 4080 8990 2390 5270 2230 4920 2070 4560 1970 4340 1940 4280 2940 6480 1400 3090 NOTES 1. Lifting capacity of the Robex Series does not exceed 75% of tipping load with the machine on firm, level ground or 87% of full hydraulic capacity. 3. (*) indicates load limited by hydraulic capacity. HYUNDAI CONSTRUCTION EQUIPMENT 18 / 19 R170W-7A_new_en 16-10-2007 09:20 Pagina 20 Standard Equipment ISO standard cab · All-weather steel cab with all-around visibility · Safety glass windows · Rise-up type windshield wiper · Sliding fold-in front window · Sliding side window · Lockable door · Hot & cool box · Accessory box & Ash-tray Computer Aided Power Optimization (New CAPO) system · 2-power mode, 3-work mode, 2-user mode · Auto deceleration & one touch deceleration system · Auto warm up system · Auto overheat prevention system Air-conditioner (5000 kcal/hr; 20000 BTU/hr) FATC (Full Automatic Temperature Control) Self diagnostic system Centralized monitoring · LCD display Engine speed Clock & Error code · Gauges Fuel level gauge Engine coolant temperature gauge Hyd. [. . . ]