User manual CATERPILLAR MD5150 BROCHURE

[. . . ] Solid Structures Designed for long life, the MD5150 withstands your harsh drilling conditions thanks to its’ heavy-duty mainframe and undercarriage. Operator Safety and Comfort Our fully equipped and quiet cabs keep your operators comfortable, productive and safe. Serviceability and Customer Support Easy maintenance and a long life cycle is yours with high quality Cat Drills and reliable customer support. Contents Carousel Rod Changer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Rock Drills . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Power Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Cab Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Cab Comforts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Solid Structures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Dust Collection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Drill More. [. . . ] • Long life alloy bushings • Fast response accumulators provide a smooth and efficient hydraulic oscillation • Long leakage paths of the oscillator bearings yield high volumetric efficiency Owner Serviceable Cat Rock Drills are so simple that owner serviceability is a viable alternative and cost savings. • Other models require downtime for round trip transportation to a clean room environment • Only their OEM service technicians can perform the maintenance and repairs • All maintenance and rebuilds can be done in your shop and some maintenance can even be done with the rock drill still mounted to the feed. • Accumulator assemblies may be replaced in the field • Troubleshooting is easy since there are half the components of other drills Rock Drills for MD5150 HPR5128 28 kW 37. 5 hp Standard HPR6030 30 kW 40 hp Option HPR6832 32 kW 43 hp Option 7 More Power. Big Air. The MD5150 power group delivers fast cycle times and maximum efficiency due to the combination of top of class air capacity, engine horsepower and an over sized cooler to keep all systems operating at optimal temperatures. Engine MD5150 powers through hard rock with its’ Cat C11 Tier 3 engine at 287 kW (385 hp) @ 1, 800 rpm. The six (6) cylinder engine is electronically controlled, turbocharged, and water-cooled. Fuel conservation, resulting in lower operating cost, is achieved with three speed engine throttle control. Additional Engine Features • Engine throttle range – 1, 000 rpm, 1, 500 rpm and 1, 800 rpm • Altitude before derating 2286 m (7, 500 ft) • Cat dual air filter elements • Fuel tank 598 liter (158 gal) • Top-fill oil receiver • Starter is on right hand side • Pumps are driven off of the cam tops Compressor MD5150 has the largest compressor available, allowing for maximum flushing power. • High pressure rating 15. 1 m³/min (534 cfm) @ 9. 6 bar (140 psi) gauge • Reliable rotary screw-type compressor • Directly driven gear ratio • Air filters are common to the engine 8 Power Group Finish first with the most power and air in-class. Cooler Highly efficient, the new oversized design and ATAAC side by side arrangement ensures all systems are properly and efficiently cooled. • 52° C (125° F) ambient temperature • Proportional controlled fan • Easy troubleshooting and cleaning of the coils • Recirculation of hot air is limited by baffles 9 Cab Safety Loaded. Keeping Operators Safe MD5150 offers a cab with superior safety features from the numerous shutdown methods and a ROPS/FOPS certified cab to responsive controls that minimize fatigue. The cab front window allows for egress, providing a second exit in case of emergency. Because, at the end of the day we all want to go home safely. Loaded with Safety Features • High visibility with 3. 8 m2 (41. 76 ft2) tinted safety glass windows • Slim structure members minimize visual obscurity • Skylight provides excellent visibility of the drill string and has sliding sunshade • Mirrors and high-resolution cameras assist in moving the machine • High resolution monitor for Smart Drill Monitoring System • Operational lock-out lever in cab seat prevents engine start • Ground level shutdowns • Tram control by lever and foot pedal • To limit slippage, easy-grip pedals and footrest are rubber covered • Heavy duty handles • Fire extinguishers • Large monitor with integrated rearview camera display • Three speed window wipers Safety Through Controls • Dual joystick controls are ergonomic and seat-mounted • For heightened precision, the position and shape of the CANbus joysticks match the operator’s natural expectations • Thread lube system is operated with a foot switch 10 Cab Comforts Plentiful. Cab Throughout your shifts, the Cat 349E cab is a quiet and comfortable work environment for relaxed drill operation. It’s pressurized so sound levels are less than 80 dB(A) and it’s isolator mounted to minimize vibration. Features • Climate control system maintains a consistent temperature • Air is filtered to the operator • Windows have defrost/defog air • Windows open for fresh air and communication with others • Operators seat is adjustable six ways • Armrests, controls and switches are ergonomic • Easy access to cab air filter and fuse box • AM/FM Radio IPOD/MP3 player ready • Communications radio ready • Easy to clean finishes • Deep storage space and two cup holders • Two auxiliary power outlets 12V Smart Drill Monitoring System Developed to assist novice drillers, the smart drill system increases your overall drill production in difficult drilling conditions. It’s a hydraulically operated drilling control system that monitors changes in rock formation and adjusts the impact and feed pressure to the hardness of the rock. It incorporates anti-jam, anti-plunge, and anti-plug and increases overall life of drill string. 11 You can expect a long life due to the structural integrity of our frames and the robust Cat 315C undercarriage. Despite the unyielding demands of drilling and navigating rough terrain, our structures are continually proven reliable. [. . . ] We strive to provide products, services and solutions that use our natural resources wisely. MD5150 Sustainability Features • Fuel economy is achieved with three speed throttle control • Product Link for optimum fleet management • Smart Drill Monitor automatically adjusts power to the rock condition requirements • Auto lube systems are clean and efficient • Remanufactured components are available • Major components can be rebuilt 20 MD5150 Track Drill Specifications General Data Hole Diameter Range Hole Depth Maximum Engine Compressor Rock Drill HPR5128 88. 9 mm3. 5 in­ 152. 4 mm 6. 0 in 31 m 102. 5 ft Cat C11 Tier 3, 261 kW (385 bhp) @ 1, 800 rpm 15. 1 m3/min 534 cfm 28 kW 38 hp Cooler Package @ 2, 000 rpm Fan Assembly 654 m3/min 1067 mm 23, 100 cfm 42 in • AKG four vertical sections; compressor, engine, hydraulic and air after cooler • Sized for ambient capability of 52° C (125° F) • Hydraulic fan drive with temperature compensated speed control Hydraulic System • • • • • • • • • Pressure compensated axial piston pumps running at 2, 340 rpm Cooling fan with axial piston variable control pump Dust collector gear pump Convenient pressure gauges and test taps installed Full flow 5 micron filtration Electric fill pump 416 L (110 gal) Full flow cooling Sight gauge with electronic safety shutdown on low level Dimensional Specifications and Weights Operating Length Tramming Length Shipping Length Shipping Width Shipping Height Shipping Weight (base machine) 7. 62 m 10. 62 m 11. 45 m 2. 59 m 3. 51 m 20 411 kg 25 ft 34 ft 10 in 37 ft 7 in 8 ft 6 in 11 ft 6 in 45, 000 lb Undercarriage Wide Triple Grouser Pads Gradeability Ground Clearance Ground Pressure Track Gauge Tram Speed (2 speed) Track Oscillation • • • • 380 mm 35 deg 400 mm 0. 91 bar 2032 mm 1. 61/ 4. 02 km/h ±11 deg 15 in 15. 75 in 13. 2 psi 80 in 1. 0/ 2. 5 mph Air Compressor Engine Direct Driven 252 L/sec @ 534 cfm @ 9. 6 bar 140 psi • Screw-type compressor • Direct drive 1. 25 gear ratio running at 2, 250 rpm • Dual filter elements Shutdown Features • • • • • Low engine oil pressure High engine water temperature High compressor discharge temperature Low hydraulic oil level Emergency stop (4 locations) Hydraulic motor-driven track assemblies with towing disconnects Cat 315C Spring applied disc brakes Triple rock grousers Power Train Cat C11 Tier 3 Diesel @ 1, 800 rpm Ambient Temperature Capability Altitude Before Derating Fuel Tank 287 kW 52° C 2286 m 598 L 385 hp 125° F 7, 500 ft 158 gal • • • • • • • • • • • • • • • Instrumentation Tachometer Fuel gauge Water temperature Engine hour meter Drill hour meter Drill mode meter Tram mode meter Oil pressure Fuel consumption Compressor temp Voltage Drill rotation pressure Drill hammer pressure Drill feed pressure Blow air pressure • Six (6) cylinder, electronically controlled, water-cooled, turbocharged and air-to-air after-cooled • Three position engine rpm throttle 1, 000 rpm, 1, 500 rpm and 1, 800 rpm • Cat dual air filter elements 21 MD5150 Track Drill Specifications Dust Collecting System Filter Area Abrasive Resistant Suction Hose Top Change Filter Elements • • • • • • 16 m2 152. 4 mm Quantity 4 172 ft2 6 in Smart Drill Drilling System • Operator-selected, smooth, electrical control system for all drilling functions • Monitors main hydraulic system (hammer, feed, air and rotation pressure) and automatically adjusts to pre-programmed parameters • Minimizes overfeeding • Anti-plug • Anti-plunge • Anti-jam Dust collector sized to clean holes up to 165. 1 mm (6. 5 in) in diameter Hydraulic motor powered, dry dust collecting system Programmable pneumatic filter purge system Reverse pulse filter cleaning system Feed-mounted dual axis precleaner Hydraulically operated and positional dust pickup pot Boom System Boom Length Boom Extension (inner boom extension) Boom Swing Boom Lift Above Horizontal Boom Dump Below Horizontal Extendible Offset Feed Table Feed Swing 2. 7 m 0. 91 m 9 ft 3 ft Cab Total Glass • • • • • • • • • • • • • • • • • 4. 66 m2 50. 16 ft2 Cat 349E cab ROPS/FOPS certified Digital engine and drill readout system CANbus joysticks in both armrests Noise rating less than 80 dB(A) Tinted sliding windows Reversing camera Heater/AC pressurizer and coils mounted in cab Front washer and wiper AM/FM radio CB Radio (optional) 110V AC outlet Six way adjustable seat; forward/back, up/down and reclining Emergency egress Foot pedal and handle tram controls Auto thread greaser at right foot Console pocket for drill log, from camera screen, lunch box, drink holder and miscellaneous storage • Coat hook • Driller lunch box/cooler storage behind seat 9 deg L to 29 deg R 25 deg 8 deg 0. 91 m 3 ft 15 deg L to 36 deg R Feed System High Strength Steel Channels (2) Pitch Roller Chain and Sprockets 177. 8 mm 38. 1 mm 7 in 1. 5 in • Feed with rod changer for six 3. 66 m (12 ft) steel rods of 51, 60, 68 mm • Drill mounting slide • Replaceable wear pads with adjusters • Automatic hydraulic feed chain tensioner • Planetary gearbox feed drive capable of 42 703 N (9, 600 lb) feed force and 36. 9 m/min (121 fpm) speed • Headache rack for tram and transport • Highly visible hose reel Controls in Cab • Key switch • Safety switch • Two armrest joystick controls (both with dual axis and left with six buttons and right with seven buttons) Left joystick Right joystick Tram/setup mode Tram/setup mode 1st Drill functions 1st Drill functions 2nd Drill functions 2nd Drill functions 3rd Drill functions 3rd Drill functions • Remote feed force control knob • Remote water output flow control knob • Seven dedicated switches – High idle – Drill/tram – Dust collector – Smart drill – Seven LED drill lights (three selections) – Wiper (three selections) – Washer – Warm oil Carousel Rod Changer System Rod Length Rod Diameters Starter Rod Single Pass Depth Multi-pass Depth • • • • • • • • 3. 66 m or 12 ft or 14 ft 4. 27 m 51 mm, 60 mm and 68 mm 6. 1 m 20 ft 5. 63 m 18. 5 ft 31. 1 m 102 ft Patent pending breakout system Anti-corrosion/self lubricating coatings on pins Traveling and locking centralizer Hose tensioners Manual and digital dual axis angle indicator Dual heavy duty gripper arms LED flood light Air/grease coupling lubrication system 22 Rock Drill HPR5128 Output Energy Weight Rod Diameter Choices Blow Rate Percussion Pressure Optional HPR6030 Rock Drill Output Energy Dual Hydraulic Variable Rotation Motors Producing Weight Rod Diameter Choices Percussion Pressure Blow Rate Optional HPR6832 Rock Drill Output Energy Dual Hydraulic Variable Rotation Motors Producing Weight Rod Diameter Choices Percussion Pressure Blow Rate 28 kW 37. 5 hp 408. 2 kg 900 lb 51 mm, 60 mm or 68 mm 2500-2700 bpm Up to Up to 200 bar 2, 900 psi 30 kW 2033 N∙m 40 hp 1, 500 ft-lb Gauges (installed) At Boom Valve Inlet pressure Drill rotation pressure Feed pressure Relief pressure Auxiliary pressure Dust collector hydraulic pressure Dust collector air pressure Hammer pressure Left track pressure Right track pressure Inlet pressure Tensioner pressure Drill supply pressure Drill return pressure Case drain manifold pressure 2X Compressor air pressure Thread lube pump air pressure Auxiliary air pressure Electric fluid fill pump filter pressure Case drain filter pressure Hydraulic return filter pressure At Tram Console At CRC Valve At Feed Bulkhead 397 kg 877 lb 51 mm, 60 mm or 68 mm Up to Up to 200 bar 2, 900 psi 2500-2700 bpm 32 kW 2033 N∙m 43 hp 1, 500 ft-lb 408 kg 900 lb 51 mm, 60 mm or 68 mm Up to Up to 200 bar 2, 900 psi 2500-2700 bpm Safety • Feed swipe rope engine shut off • Four large top opening access doors assisted with gas springs • Two fixed interior LED lights and one magnetic movable LED light • Two exterior rear facing LED lights • Four LED lights on front of the cab facing forward and one on top of the feed facing down to hole • Five, three point access areas • Flashing motion beacon and motion alarm • Two cameras and two viewing monitors • Four safety switches • Two 9. 1 kg (20 lb) fire extinguishers • Rearview camera mounted on rear access door • Heavy duty steps and handles are strategically placed and non-slip • Three points of contact at all steps • Four external safety shutdowns at ground level • Tram interlock switch at service access area • Mirrors and high-resolution cameras are standard to assist in safely moving the machine • Slide out battery tray for easy change out • Dual hydraulic variable rotation motors producing 1898 N∙m (1, 400 lbf-ft) torque • Optional Rock Drill Auto Lube System 23 MD5150 Track Drill Specifications Dimensions All dimensions are approximate. 5 2 4 1 3 6 7 Model 1 Length in Tram Position 2 Height in Tram Position 3 Length in Drilling Position 4 Height to Top of Cab 5 Height to Top of Feed 6 Width for shipping (less dust hood) 7 Overall Width 10. 8 m 3. 4 m 8. 1 m 3. 2 m 9. 2 m 2. 6 m 3. 3 m 35 ft 2 in 11 ft 2. 5 in 26 ft 5. 47 in 10 ft 7. 33 in 30 ft 3. 14 in 8 ft 6. 55 in 10 ft 9. 29 in 24 MD5150 Standard Equipment Standard Equipment Standard equipment may vary. Consult your Cat dealer for details. TRACK UNDERCARRIAGE • Cat 315C lower arrangement • Hydraulic motor-driven track assemblies with towing disconnects • 380 mm (15 in) wide grousers • ±11 degree hydraulic cylinder controlled track oscillation • Hydraulic released spring applied disc brakes and triple rock grousers • Dual tramming speed 1. 6/4. 0 km/h (1. 0/2. 5 mph) POWER • Cat C11 Tier 3, six (6) cylinder, electronically controlled, water-cooled, turbocharged and air-to-air after-cooled diesel engine rated at 287 kW (385 bhp) at 1, 800 rpm • Three speed throttle control for fuel conservation HYDRAULIC SYSTEM • Two main 105 cc (6. 4 in3) pressure compensated axial piston main pumps • One dedicated cooling 38 cc (2. 3 in3) fan pump pressure compensated axial piston piggy-back mounted off the left main pump • One dedicated dust collector 21 cc (1. 3 in3) gear pump piggy-back mounted off the right main pump COMPRESSOR • Engine direct driven 252 L/sec @ 9. 6 bar (534 cfm @ 140 psi) screw-type compressor BOOM SYSTEM • 2. 7 m (9 ft) extension boom with 0. 91 m (3 ft) inner boom extension • The boom swing capability is 36 deg L to 15 deg R • The boom is mounted on a 0. 91m (3 ft) extendible offset feed table FEED SYSTEM • Model HUFH20 hydraulic motor-driven steel channel chain feed weldment complete with the power centralizer, manual and electronic angle inclinator, unique hose sheaves and patented feed chain tensioner • Equipped with replaceable wearpads • The HUFH20 feed will change a 6. 10 m (20 ft) starter drill steel inside the centralizer ROCK DRILL • Model HPR5128 hydraulic powered percussion drill rated at 28 kW (37. 5 hp) output energy with dual hydraulic variable rotation motors producing 1898 N∙m (1, 400 lbf-ft) torque CAB • Cat 349E cab complete with heater, air conditioner, wiper, four (4) drilling lights and all necessary drilling controls • ROPS/FOPS certified • AM/FM stereo • Receptacle for auxiliary charger • Comfortable six way adjustable operator’s seat • Tinted, sliding windows ROD CHANGER • Carousel for 6 × 4. 2 m (14 ft) steel • Hydraulic centralizer and patented drill joint breakout system • Unique mechanical drive and locking system for rod indexing • Patented hose tensioner • Patented wearpad adjustment • Patented anti-corrosion, self-lubricating pivot points • Changeable rod gripper inserts and rod retainers • LED light • Dual HD rod grippers CONTROLS • The tram, drill setup, feed, rotation, rod changer and blowing air controls are mounted in the cab • Manual tram, drill setup, feed, rotation and rod changer controls are located at easy to access service positions DUST COLLECTING SYSTEM • Hydraulic motor powered, dry dust collecting system with four top service filters • Programmable pneumatic filter purge system • Dual axis patented precleaner mounting • Hydraulic operated pick up pot • 152 mm (6 in) abrasive resistant suction hose OTHER STANDARD FEATURES • Foot pedal coupling greaser operated from cab, collaring and Smart-drill drilling modes • Engine enclosure with four large top opening access doors assisted with gas springs, two fixed interior LED lights and one magnetic movable LED light, two exterior rear-facing LED lights • Rearview camera mounted on rear access door • Four pinning points and lifting lugs for quick easy removal of canopy • Electric hydraulic fill pump • Five, three point access areas • Flashing motion beacon and motion alarm • Four safety switches • Two 9. 1 kg (20 lb) fire extinguishers • Slideout battery tray • Cat Electronics 25 MD5150 Optional Equipment Optional Equipment Optional equipment may vary. Consult your Cat dealer for details. • Less dust collector and precleaner • 303 L (80 gal) detergent system • Six carousel rod changer conversion kit 60 mm drill rod • Six carousel rod changer conversion kit 68 mm drill rod • Programmable automatic lubrication system for Rock Drill • HPR6030 Rock Drill 30 kW (40. 2 hp) • HPR6832 Rock Drill 32 kW (43 hp) • CB radio • Auxiliary air connections 26 Notes 27 MD5150 Track Drill For more complete information on Cat products, dealer services, and industry solutions, visit us on the web at www. cat. com © 2012 Caterpillar Inc. [. . . ]