User manual CATERPILLAR FB140 BROCHURE

[. . . ] The regeneration process automatically starts once the filtering system reaches a certain level ­ with no interruption to machine performance or the work process. Biodiesel-Ready Fuel System The C6. 6 ACERT engine is equipped with an electroniccontrolled high-pressure fuel system that includes an electric priming pump and three-layer fuel hoses to allow the use of biodiesel (meeting ASTM 6751 or EN 14214) up to B20 (biodiesel 20% mixture). Cooling System The cooling system features an air-to-air aftercooler and A/C condenser positioned for easy servicing; the viscous fan automatically adjusts to ambient temperatures to help reduce fuel consumption and noise. Speed and Power Control The FB140 features speed control to maintain a constant speed ­ regardless of load ­ to improve fuel economy. Three different power modes are offered: high power, standard power, and economy power. The operator can easily change between modes through the monitor or console switch to meet the needs for the job at hand ­ all to help manage and conserve fuel. 3 Operator Station Comfort and convenience to keep people productive Seats The seat range includes air suspension, heated, and air cooled options. All seats include a reclining back, upper and lower seat slide adjustments, and height and tilt angle adjustments to meet operator needs for comfort and productivity. Controls The right and left joystick consoles (1) can be adjusted to meet individual preferences, improving operator comfort and productivity during the course of a day. [. . . ] The leading edge has been pushed forward, resulting in more efficient filling and better operator control for greatly improved productivity. Wear coverage in the corners and side cutter and sidebar protector coverage are improved. All benefits are captured in a new bucket line with a new bucket naming convention. Each category is based on intended bucket durability when used in recommended application and material. Buckets are available as pin-on or can be used with a quick coupler. 10 General Duty (GD) GD buckets are for digging in low-impact, low-abrasion material such as dirt, loam, and mixed compositions of dirt and fine gravel. Heavy Duty (HD) The most popular bucket style, HD buckets are a good starting point when digging conditions are not well known like a wide range of impact and abrasion conditions including mixed dirt, clay, and rock. Severe Duty (SD) SD buckets are for higher abrasion conditions such as well shot granite and caliche. Red area on bucket image illustrates additional protection against wear as compared to a GD bucket. 1 2 Specialty Buckets In addition to the standard four bucket categories, specialty bucket styles are available for the FB140, each with a different purpose: · · Ditch Cleaning buckets for cleaning ditches, slope grading, and other finish work. Center-Lock Pin Grabber Performance buckets for maximum digging performance while keeping the versatility and convenience of a coupler. Wide Tip buckets for low impact material where leaving a smoother floor and minimal spillage are necessary. 1) General Duty 2) Heavy Duty 3) Severe Duty 3 · Hydraulic Kits Caterpillar offers field-installed hydraulic kits that are uniquely designed to integrate Cat Work Tool attachments with Cat excavators. Hoses and tubes are pre-made, pre-shaped, and pre-painted to make installation quick and easy. Comprehensive Product Support All Cat Work Tools are backed up by a world-wide network of well-stocked parts depots and highly experienced service and support personnel. 11 1 Integrated Technologies Cat® Grade Control Depth and Slope This optional system combines traditional machine control and guidance with standard factory-installed and calibrated components, making the system ready to go to work the moment it leaves the factory. The system utilizes internal front linkage sensors ­ well protected from the harsh working environment ­ to give operators real-time bucket tip position information through the cab monitor (1), which minimizes the need and cost for traditional grade checking and improves job site safety. The FB140 is an efficient, productive machine that's designed to conserve our natural resources for generations ahead. · · · · · · · 16 FB140 Hydraulic Excavator Specifications Engine Engine Model Net Power ­ SAE J1349 Gross Power ­ SAE J1995 Bore Stroke Displacement Cat® C6. 6 ACERTTM 113 kW 152 hp 122 kW 105 mm 127 mm 6. 6 L 164 hp 4. 1 in 5. 0 in 403 in3 Drive Maximum Travel Speed Maximum Drawbar Pull 5. 6 km/h 205 kN 3. 5 mph 46, 086 lbf Track Number of Shoes (each side) Long Undercarriage 49 pieces Number of Track Rollers (each side) Long Undercarriage 8 pieces Number of Carrier Rollers (each side) Long Undercarriage 2 pieces Swing Mechanism Swing Speed Swing Torque 11. 2 rpm 61. 8 kN·m 45, 581 lb-ft Sound Performance Operator ­ ISO 6396 Spectator ­ ISO 6395 71 dB 103 dB Hydraulic System Main System ­ Maximum Flow (Total) Swing System ­ Maximum Flow Maximum Pressure ­ Equipment Maximum Pressure ­ Travel Maximum Pressure ­ Swing Pilot System ­ Maximum Flow Pilot System ­ Maximum Pressure Boom Cylinder ­ Bore Boom Cylinder ­ Stroke Stick Cylinder ­ Bore Stick Cylinder ­ Stroke B1 Bucket Cylinder ­ Bore B1 Bucket Cylinder ­ Stroke 428 L/min 113. 1 gal Service Refill Capacities Fuel Tank Capacity Cooling System Engine Oil (with filter) Swing Drive (each) Final Drive (each) Hydraulic System (including tank) Hydraulic Tank 290 L 30 L 23 L 8L 8L 205 L 115 L 76. 6 gal 7. 9 gal 6. 1 gal 2. 1 gal 2. 1 gal 54. 2 gal 30. 4 gal 214 L/min 56. 5 gal 35 000 kPa/ 5, 076/ 38 000 kPa 5, 512 psi 35 000 kPa 5, 076 psi 25 000 kPa 3, 626 psi 24. 3 L/min 1, 483 in3/ min 3920 kPa 569 psi 120 mm 1260 mm 140 mm 1504 mm 120 mm 1104 mm 4. 7 in 49. 6 in 5. 5 in 59. 2 in 4. 7 in 43. 5 in · When properly installed and maintained, the cab offered by Caterpillar, when tested with doors and windows closed according to ANSI/SAE J1166 OCT98, meets OSHA and MSHA requirements for operator sound exposure limits in effect at time of manufacture. · Hearing protection may be needed when operating with an open operator station and cab (when not properly maintained or doors/windows open) for extended periods or in noisy environment. Standards Brakes ROPS Cab Cab/OPG ISO 10265 2008 ISO 12117-2 ISO 10262 1998 17 FB140 Hydraulic Excavator Specifications Dimensions All dimensions are approximate. 3 1 9 10 4 5 2 Reach Boom 5. 7 m (18'8") Stick R2. 9B1 (9'6") mm (ft) 3130 (10'4") 3150 (10'4") 3150 (10'4") 8970 (29'4") 2080 (6'8") 3650 (12'0") 4460 (14'7") 450 (1'6") 2380 (7'10") 2980 (9'9") 3080 (10'1") 3170 (10'5") 2960 (9'9") 3150 (10'4") 1000 (3'3") 6 7 8 1 Shipping Height* Shipping Height with Guard Rail Shipping Height with Top Guard 2 Shipping Length 3 Tail Swing Radius 4 Length to Center of Rollers 5 Track Length 6 Ground Clearance 7 Track Gauge 8 Transport Width 600 mm (24") Shoes 700 mm (28") Shoes 790 mm (31") Shoes 9 Cab Height Cab Height with Top Guard 10 Counterweight Clearance** *Including shoe lug height without guard rail. **Without shoe lug height. 18 Working Ranges All dimensions are approximate. Feet Meters 35 30 25 20 15 10 5 0 5 2 10 15 20 25 8 11 35 10 9 30 8 25 7 6 20 5 15 4 3 10 2 5 1 0 0 1 Meters Feet 3 4 5 6 7 11 10 9 8 7 6 5 4 3 2 1 0 1 3 4 5 2 R2. 9B1 (9'6") 1 7 6 8 ft Reach Boom 5. 7 m (18'8") Stick R2. 9B1 (9'6") mm (ft) 6720 (22'1") 9860 (30'9") 9370 (20'11") 6490 (21'4") 2170 (7'1") 6550 (21'6") 5060 (16'7") 1 Maximum Digging Depth 2 Maximum Reach at Ground Level 3 Maximum Cutting Height 4 Maximum Loading Height 5 Minimum Loading Height 6 Maximum Depth Cut for 2440 mm (8'0") Level Bottom 7 Maximum Vertical Wall Digging Depth 19 FB140 Hydraulic Excavator Specifications Operating Weight and Ground Pressure 790 mm (31") Triple Grouser Shoes kg (lb) Reach Boom ­ 5. 7 m (18'8") R2. 9B1 (9'6") R2. 9B1 (9'6") ES Reach Boom ES ­ 5. 7 m (18'8") R2. 9B1 (9'6") R2. 9B1 (9'6") ES 24 400 (53, 790) 24 500 (54, 010) 24 700 (54, 450) 24 900 (54, 900) kPa (psi) 38. 6 (5. 60) 39. 0 (5. 66) 39. 1 (5. 67) 39. 3 (5. 70) 700 mm (28") Triple Grouser Shoes kg (lb) 24 100 (53, 130) 24 200 (53, 350) 24 400 (53, 790) 24 600 (54, 230) kPa (psi) 43. 2 (6. 27) 43. 7 (6. 34) 43. 7 (6. 34) 43. 9 (6. 37) 600 mm (24") Triple Grouser Shoes kg (lb) 23 700 (52, 250) 23 800 (52, 470) 24 000 (52, 910) 24 200 (53, 350) kPa (psi) 49. 5 (7. 18) 50. 1 (7. 27) 50. 2 (7. 28) 50. 4 (7. 31) Major Component Weights kg 6500 7850 6200 6900 1720 2010 1730 2020 680 840 690 850 2700 3070 3360 3800 420 930 lb 14, 330 17, 300 13, 670 15, 210 3, 790 4, 430 3, 810 4, 450 1, 510 1, 850 1, 530 1, 880 5, 940 6, 780 7, 410 8, 370 920 2, 050 Base Machine (with boom cylinder, without counterweight, front linkage and track) Long Undercarriage Counterweight 6. 2 mt (6. 8 ton) 6. 9 mt (7. 6 ton) Boom (includes lines, pins and stick cylinder) Reach Boom HD ­ 5. 7 m (18'8") Reach Boom ES ­ 5. 7 m (18'8") Reach Boom HD for CGC ­ 5. 7 m (18'8") Reach Boom ES for CGC ­ 5. 7 m (18'8") Stick (includes lines, pins and bucket cylinder) R2. 9B1 (9'6") HD R2. 9B1 (9'6") ES R2. 9B1 (9'6") HD for CGC R2. 9B1 (9'6") ES for CGC Track Shoe (Long/per two tracks) 600 mm (24") Triple Grouser 700 mm (28") Triple Grouser 790 mm (31") Triple Grouser 790 mm (31") Triple Grouser HD Quick Coupler Center-Lock 252 (UQC) Buckets B1 1200 mm (47") GD 347-6731 SAE 1. 19 m3 (1. 56 yd3) Base machine includes 75 kg (165 lb) operator weight, 90% fuel weight, and undercarriage with center guard. All weights are rounded up to nearest 10 kg and lb except for quick coupler and buckets. Kg and lb were rounded up separately so some of the kg and lb do not match. 20 Bucket and Stick Forces Reach Boom 5. 7 m (18'8") Stick B1 ­ Family Bucket kN (lbf) General Duty Bucket Digging Force (ISO) Stick Digging Force (ISO) Bucket Digging Force (SAE) Stick Digging Force (SAE) Heavy Duty Bucket Digging Force (ISO) Stick Digging Force (ISO) Bucket Digging Force (SAE) Stick Digging Force (SAE) Severe Duty Bucket Digging Force (ISO) Stick Digging Force (ISO) Bucket Digging Force (SAE) Stick Digging Force (SAE) 140. 5 (31, 600) 106. 7 (24, 000) 125. 9 (28, 300) 103. 9 (23, 400) 150. 4 (33, 800) 106. 4 (23, 900) 133. 5 (30, 000) 103. 2 (23, 200) 150. 4 (33, 800) 106. 4 (23, 900) 133. 5 (30, 000) 103. 2 (23, 200) R2. 9B1 (9'6") B1 ­ Family Bucket for CW-40 kN (lbf) 127. 7 (28, 700) 103. 2 (23, 200) 116. 1 (26, 100) 100. 6 (22, 600) 127. 4 (28, 600) 103. 1 (23, 200) 114. 9 (25, 800) 100. 3 (22, 500) -- -- -- -- B1 ­ Family Bucket for CW-40S kN (lbf) 127. 7 (28, 700) 103. 2 (23, 200) 116. 1 (26, 100) 100. 6 (22, 600) 127. 4 (28, 600) 103. 1 (23, 200) 114. 9 (25, 800) 100. 3 (22, 500) -- -- -- -- 21 FB140 Hydraulic Excavator Specifications HD Reach Boom Lift Capacities Load Point Height Load at Maximum Reach Load Radius Over Front Load Radius Over Side Boom ­ 5. 7 m (18'8") Stick ­ R2. 9B1 (9'6") 1. 5 m/5. 0 ft 3. 0 m/10. 0 ft Counterweight ­ 6. 2 mt (6. 8 t) Shoes ­ 790 mm (31") triple grouser 4. 5 m/15. 0 ft 6. 0 m/20. 0 ft 7. 5 m/25. 0 ft Bucket ­ None m ft 7. 5 m 25. 0 ft 6. 0 m 20. 0 ft 4. 5 m 15. 0 ft 3. 0 m 10. 0 ft 1. 5 m 5. 0 ft Ground Line ­1. 5 m ­5. 0 ft ­3. 0 m ­10. 0 ft ­4. 5 m ­15. 0 ft kg lb kg lb kg lb kg lb kg lb kg lb kg lb kg lb kg lb *4550 *4950 *10, 900 *5450 *11, 850 *6250 *13, 550 *7100 *15, 400 *7700 *16, 700 *7900 *17, 050 *7400 *15, 950 *4550 *4950 *10, 900 *5450 *11, 850 5400 11, 650 5200 11, 200 5050 10, 800 4950 10, 650 5000 10, 750 *3900 *8, 700 *3650 *8, 000 *3550 *7, 850 *3650 *8, 000 *3850 *8, 500 *4250 *9, 400 *5000 *11, 050 *6050 *13, 350 *6100 *13, 450 *3900 *8, 700 *3650 *8, 000 *3550 *7, 850 3350 7, 350 3200 7, 100 3300 7, 200 3550 7, 800 4150 9, 150 5650 12, 750 6. 15 19. 78 7. 28 23. 71 7. 98 26. 10 8. 35 27. 38 8. 44 27. 70 8. 26 27. 09 7. 78 25. 48 6. 94 22. 67 5. 60 18. 08 *6650 *14, 850 *11 400 *25, 600 *6650 *14, 850 *11 400 *25, 600 *6250 *14, 300 *10 750 *24, 400 *14 150 *30, 600 *11 250 *24, 100 *6250 *14, 300 *10 750 *24, 400 *14 150 *30, 600 *11 250 *24, 100 *7950 *17, 150 *9650 *20, 800 *10 550 *22, 850 *10 650 *23, 100 *9950 *21, 550 *8100 *17, 250 *7950 *17, 150 7750 16, 650 7450 16, 050 7400 15, 850 7450 16, 000 7650 16, 450 *5150 *11, 250 *5450 *11, 900 *5850 *12, 750 5900 12, 700 5900 12, 650 4000 8, 600 3950 8, 450 3800 8, 200 3750 8, 000 3700 7, 950 Boom ­ 5. 7 m (18'8") Stick ­ R2. 9B1 (9'6") 1. 5 m/5. 0 ft 3. 0 m/10. 0 ft Counterweight ­ 6. 2 mt (6. 8 t) Shoes ­ 790 mm (31") triple grouser 4. 5 m/15. 0 ft 6. 0 m/20. 0 ft 7. 5 m/25. 0 ft Bucket ­ None Lift Mode m ft 7. 5 m 25. 0 ft 6. 0 m 20. 0 ft 4. 5 m 15. 0 ft 3. 0 m 10. 0 ft 1. 5 m 5. 0 ft Ground Line ­1. 5 m ­5. 0 ft ­3. 0 m ­10. 0 ft ­4. 5 m ­15. 0 ft kg lb kg lb kg lb kg lb kg lb kg lb kg lb kg lb kg lb *4950 *5450 *12, 000 *6000 *13, 050 *6900 *14, 950 *7850 *16, 950 8150 17, 550 8100 17, 400 8100 17, 450 *4950 *5450 *12, 000 5650 12, 150 5400 11, 650 5200 11, 200 5050 10, 800 4950 10, 650 5000 10, 750 *4300 *9, 500 *3950 *8, 750 *3900 *8, 550 *4000 *8, 750 *4200 *9, 250 *4650 *10, 250 *5500 *12, 100 6600 14, 650 *6800 *14, 900 *4300 *9, 500 *3950 *8, 750 3650 8, 050 3350 7, 350 3200 7, 100 3300 7, 200 3550 7, 800 4150 9, 150 5650 12, 750 6. 15 19. 78 7. 28 23. 71 7. 98 26. 10 8. 35 27. 38 8. 44 27. 70 8. 26 27. 09 7. 78 25. 48 6. 94 22. 67 5. 60 18. 08 *7050 *15, 750 *12 100 *27, 100 *7050 *15, 750 *12 100 *27, 100 *6600 *15, 150 *11 400 *25, 850 *15 600 *33, 750 *12 450 *26, 650 *6600 *15, 150 *11 400 *25, 850 14 300 30, 650 *12 450 *26, 650 *8750 *18, 850 *10 600 *22, 900 *11 650 *25, 200 *11 750 *25, 450 *11 000 *23, 800 *8950 *19, 100 8200 17, 700 7750 16, 650 7450 16, 050 7400 15, 850 7450 16, 000 7650 16, 450 *5650 *12, 400 *6050 *13, 150 6000 12, 900 5900 12, 700 5900 12, 650 4000 8, 600 3950 8, 450 3800 8, 200 3750 8, 000 3700 7, 950 *Indicates that the load is limited by hydraulic lifting capacity rather than tipping load. The above loads are in compliance with hydraulic excavator lift capacity standard ISO 10567:2007. They do not exceed 87% of hydraulic lifting capacity or 75% of tipping load. Weight of all lifting accessories must be deducted from the above lifting capacities. Lifting capacities are based on the machine standing on a firm, uniform supporting surface. The use of a work tool attachment point to handle/lift objects, could affect the machine lift performance. Always refer to the appropriate Operation and Maintenance Manual for specific product information. 22 HD Reach Boom Lift Capacities Load Point Height Load at Maximum Reach Load Radius Over Front Load Radius Over Side Boom ­ 5. 7 m (18'8") Stick ­ R2. 5B1 (8'2") 1. 5 m/5. 0 ft 3. 0 m/10. 0 ft Counterweight ­ 6. 2 mt (6. 8 t) Shoes ­ 790 mm (31") triple grouser 4. 5 m/15. 0 ft 6. 0 m/20. 0 ft 7. 5 m/25. 0 ft Bucket ­ None m ft 7. 5 m 25. 0 ft 6. 0 m 20. 0 ft 4. 5 m 15. 0 ft 3. 0 m 10. 0 ft 1. 5 m 5. 0 ft Ground Line ­1. 5 m ­5. 0 ft ­3. 0 m ­10. 0 ft ­4. 5 m ­15. 0 ft kg lb kg lb kg lb kg lb kg lb kg lb kg lb kg lb kg lb *4750 *10, 500 *4350 *9, 550 *4250 *9, 350 *4350 *9, 550 *4650 *10, 200 *5200 *11, 400 6100 13, 400 *6350 *13, 950 *6200 *13, 600 *4750 *10, 500 *4350 *9, 550 3900 8, 650 3550 7, 850 3450 7, 550 3500 7, 700 3800 8, 400 4600 10, 150 *6200 *13, 600 5. 59 17. 92 6. 83 22. 19 7. 57 24. 74 7. 96 26. 08 8. 05 26. 41 7. 86 25. 77 7. 35 24. 08 6. 46 21. 08 4. 98 16. 03 *11 350 *25, 750 *13 250 *28, 650 *11 350 *25, 750 *13 250 *28, 650 *6750 *14, 550 *8500 *18, 250 *10 000 *21, 600 *10 700 *23, 150 *10 550 *22, 850 *9600 *20, 750 *7150 *15, 000 *6750 *14, 550 8100 17, 450 7650 16, 450 7450 16, 000 7400 15, 900 7500 16, 100 *7150 *15, 000 *5350 *11, 800 *5800 *12, 600 *6550 *14, 200 *7350 *15, 850 *7800 *16, 950 *7850 *16, 950 *7100 *15, 150 *5350 *11, 800 5600 12, 000 5350 11, 550 5150 11, 100 5000 10, 800 4950 10, 700 5050 10, 850 *4800 *5700 *12, 400 6000 12, 900 5900 12, 750 3950 3900 8, 350 3800 8, 150 3750 8, 000 Boom ­ 5. 7 m (18'8") Stick ­ R2. 5B1 (8'2") 1. 5 m/5. 0 ft 3. 0 m/10. 0 ft Counterweight ­ 6. 2 mt (6. 8 t) Shoes ­ 790 mm (31") triple grouser 4. 5 m/15. 0 ft 6. 0 m/20. 0 ft 7. 5 m/25. 0 ft Bucket ­ None Lift Mode m ft 7. 5 m 25. 0 ft 6. 0 m 20. 0 ft 4. 5 m 15. 0 ft 3. 0 m 10. 0 ft 1. 5 m 5. 0 ft Ground Line ­1. 5 m ­5. 0 ft ­3. 0 m ­10. 0 ft ­4. 5 m ­15. 0 ft kg lb kg lb kg lb kg lb kg lb kg lb kg lb kg lb kg lb *5150 *11, 450 *4750 *10, 450 *4650 *10, 200 *4750 *10, 450 *5050 *11, 100 5550 12, 200 6100 13, 400 *7000 *15, 450 *6900 *15, 050 *5150 *11, 450 4650 10, 350 3900 8, 650 3550 7, 850 3450 7, 550 3500 7, 700 3800 8, 400 4600 10, 150 6750 *15, 050 5. 59 17. 92 6. 83 22. 19 7. 57 24. 74 7. 96 26. 08 8. 05 26. 41 7. 86 25. 77 7. 35 24. 08 6. 46 21. 08 4. 98 16. 03 *12 000 *27, 250 *14 600 *31, 650 *12 000 *27, 250 14 400 30, 900 *7400 *16, 000 *9350 *20, 100 *11 050 *23, 800 *11 800 *25, 500 *11 650 *25, 200 *10 600 *22, 900 *7950 *16, 650 *7400 *16, 000 8100 17, 450 7650 16, 450 7450 16, 000 7400 15, 900 7500 16, 100 7750 *16, 650 *5900 *12, 950 *6400 *13, 900 *7250 *15, 650 *8100 *17, 500 8150 17, 550 8100 17, 400 *7850 *16, 750 5700 12, 300 5600 12, 000 5350 11, 550 5150 11, 100 5000 10, 800 4950 10, 700 5050 10, 850 *5200 6100 13, 100 6000 12, 900 5900 12, 750 3950 3900 8, 350 3800 8, 150 3750 8, 000 *Indicates that the load is limited by hydraulic lifting capacity rather than tipping load. The above loads are in compliance with hydraulic excavator lift capacity standard ISO 10567:2007. [. . . ] They do not exceed 87% of hydraulic lifting capacity or 75% of tipping load. Weight of all lifting accessories must be deducted from the above lifting capacities. Lifting capacities are based on the machine standing on a firm, uniform supporting surface. The use of a work tool attachment point to handle/lift objects, could affect the machine lift performance. [. . . ]