User manual CATERPILLAR 994H BROCHURE

[. . . ] • Simple side-to-side motion turns machine right or left, minimizing operator movements. • Smoother, faster cycles and less operator fatigue through the use of low effort integrated controls. Cat Planetary Powershift Transmission Building your success begins with a best-in-class transmission designed specifically for mining applications. • Consistent, smooth shifting and efficiency through integrated electronic controls. • Long life and reliability through heat treat gear and metallurgy. [. . . ] • Decrease service time by keeping operators informed about machine system malfunction or operation. Payload Control System Increase your efficiency with our Payload Control System 3. 0. • Comprehensive record accuracy of machine performance with up to 1, 000 truck records with 25 different materials. Cycle Timer Impact your bottom line through improved machine performance with Cycle Timer. Each loading segment time can be analyzed to help you achieve more efficient operation. Features: • Production Summary • Machine Utilization • Productive Cycle Time • Loader Payload Summary • Fuel Usage Summary Operator Profile Operator comfort begins with personalized machine feature settings. Through our Advisor Display, an operator can instantly recall personalized profiles. • Decrease setup time between operators by recalling personalized screen layouts. 12 Cat MineStar™ System Work more productively. Cat MineStar™ System is the industry’s broadest suite of integrated mine operations and mobile equipment management technologies, configurable to suite your operation’s needs. Its capability sets – Fleet, Terrain, Detect, Health and Command – contain a range of technologies that let you manage everything from fleet assignment and condition monitoring to remote and autonomous control. The 994H can take advantage of many of these advanced technologies, some of which are standard out of the factory. Fleet Fleet provides comprehensive, real-time machine tracking, assignment and productivity management, giving you a comprehensive overview of all operations from anywhere in the world. Terrain for Loading Terrain with your 994H enables high-precision management of loading operations through the use of guidance technology. It increases 994H’s productivity and provides you real-time feedback for improved efficiency. Detect Detect helps increase operator awareness, enhancing safety at your operation. It includes a range of capabilities designed to assist the operator with areas of limited visibility around fixed and mobile equipment. Health Health delivers critical event-based machine condition and operating data for your entire fleet. It includes comprehensive equipment health and asset monitoring capabilities, with a wide range of diagnostic, analytic and reporting tools. 13 Safety Making your safety our priority. Powered Access System The Cat powered access system allows easier access to the primary stairs by improving ingress and egress to and from the rear platform. • All operators have adequate space when using the wide stairway. • Operators maintain three-point contact when using full handrails on each side. • Occupants can quickly exit with a conveniently located emergency release valve if the loader becomes inoperable. 14 We are constantly improving our products in an effort to provide a safe work environment for the operator and those who work on your job site. Machine Access • Wider stairs with reduced stair angles increase safety for operators getting on and off the 994H. • Walkways with non-skid surfaces and integrated lock out/tag out points are designed into the service areas. • Windshield cleaning platforms provide safe and convenient access for the operator. • Maintain three points of contact at all times through ground level or platform accessible service areas. • Emergency egress access. Visibility • Standard pull-down window shade and optional heated mirrors ensure extended visibility for safe operation. • Cat Detect with Object Detection System (rearview camera and radar) or Vision (rearview camera) option increases operator awareness around the machine. • Caterpillar offers retrofit packages to bring new features to older machines, maximizing your resource. And, when you go through the Cat Certified Rebuild program, these retrofit kits are part of the rebuild process. 17 System Match Efficiency Efficient loading/hauling system starts with a perfect match. Standard Lift High Lift Extended High Lift* Super High Lift 785D 4 789D 5 6 6 793F 7 7 789D Coal Body 793F Coal Body 6 7 * The longer linkage makes it easier to load 789 and 793 Rock bodies and some Coal bodies. Application Match The standard 994H is sized to load the 136 tonnes (150 ton) 785 in four passes. The 994H High Lift and the Extended High Lift load the 177 tonnes (195 ton) 789 in six passes and the 227 tonnes (240 ton) 793 in seven passes. [. . . ] kg lb m3 yd3 m3 yd3 mm ft mm ft mm ft mm ft mm ft mm ft mm ft mm ft kg lb kg lb kg lb kg lb kN lb-f kg lb 257-3682 31 752 70, 000 15. 0 19. 5 12. 0 16. 0 5640 18. 5 7182 23. 6 2623 8. 6 6330 20. 8 106 0. 35 18 264 59. 9 12 136 39. 8 13 689 44. 9 105 250 232, 035 97 617 215, 207 89 263 196, 792 78 963 174, 084 1191. 5 267, 868 210 330 463, 699 257-3684 31 752 70, 000 17. 0 22. 5 14. 0 18. 5 5640 18. 5 7080 23. 2 2725 8. 9 6474 21. 2 106 0. 35 18 408 60. 4 12 283 40. 3 13 486 44. 2 104 339 230, 029 96 620 213, 010 88 344 194, 765 77 913 171, 768 1176. 1 264, 394 210 990 465, 154 Rock Teeth & Segment Spade 257-3686 31 752 70, 000 19. 0 25. 0 15. 0 19. 6 5640 18. 5 6974 22. 9 2831 9. 3 6624 21. 7 106 0. 35 18 558 60. 9 12 329 40. 4 13 531 44. 4 102 802 226, 639 95 082 209, 620 86 861 191, 495 76 422 168, 481 1163. 7 261, 602 212 070 467, 535 251-4560 31 752 70, 000 18. 0 23. 5 14. 5 19. 0 6200 20. 3 7080 23. 2 2725 8. 9 6474 21. 2 106 0. 35 18 408 60. 4 12 038 39. 5 13 732 45. 1 102 417 225, 792 94 812 209, 024 86 492 190, 683 76 225 168, 047 1167. 9 262, 555 212 290 468, 020 257-3690 31 752 70, 000 19. 0 25. 0 15. 0 19. 6 6200 20. 3 6974 22. 9 2831 9. 3 6624 21. 7 106 0. 35 18 558 60. 9 12 054 39. 5 13 776 45. 2 101 275 223, 273 93 683 206, 536 85 414 188, 306 75 161 165, 701 1163. 1 261, 472 213 020 469, 629 Coal Teeth & Segment Straight 257-3692 31 752 70, 000 32. 0 41. 9 27. 0 35. 3 6200 20. 3 7046 23. 1 2887 9. 5 6613 21. 7 106 0. 35 18 546 60. 8 13 263 43. 5 13 864 45. 5 102 630 226, 260 94 495 208, 326 86 605 190, 931 75 570 166, 604 1141. 2 256, 560 213 460 470, 599 28 Changes in Extended High Lift Specifications due to Tire Size Dimensional Changes Dump Clearance 45° Reach 45° Reach Horizontal Arms Digging Depth Overall Length Overall Height Total Width mm in mm in mm in mm in mm in mm in mm in 50/80–57 –134 –5 +133 +5 +133 +5 +134 +5 +89 +4 –134 –5 +5305 +209 52/80–57 –141 –6 +158 +6 +158 +6 +141 +6 +93 +4 –141 –6 +5302 +209 55/80R57 –87 –3 +83 +3 +83 +3 +87 +3 +58 +2 –87 –3 +5509 +217 53. 5/85–57 +2 +0. 08 +15 +1 +15 +1 –2 –0. 08 –1 –0. 04 +2 +0. 08 +5460 +215 58/85–57 0 0 0 0 0 0 0 0 0 0 0 0 +5524 +217. 5 Weight Changes Tipping – Straight Tipping – Full 40° Turn Operating Weight kg lb kg lb kg lb 50/80–57 –3058 –6, 742 –2700 –5, 952 –5804 –12, 796 52/80–57 –2462 –5, 428 –2174 –4, 793 –4672 –10, 300 55/80R57 –185 –408 –163 –359 –352 –776 53. 5/85–57 –219 –483 –193 –425 –416 –917 58/85–57 0 0 0 0 0 0 29 994H Wheel Loader Specifications Operating Specifications – Super High Lift Machines only equipped with 58/85–57 84PR FS L-4 tires and Coal Bucket. Bucket Type Cutting Edge Type Bucket Part No. (Group Level) Bucket Load at Rated Capacity Rated Capacity Struck Capacity – ISO Bucket Width – Overall Clearance at 45° Dump (Tooth Tip) Reach at 45° Dump (Tooth Tip) Horizontal Arm and Level Bucket Reach Digging Depth (Segment) Overall Length – Bucket Level Ground Overall Height Turning Radius – Corner SAE Carry Tipping Load – Straight Tipping Load – Straight* Tipping Load – Articulated 40° Tipping Load – Articulated 40°* Breakout Force – SAE Rated Operating Weight * With Tire Squash (58/85–57 @ 724 kPa/105 psi). kg lb m3 yd3 m3 yd3 mm ft mm ft mm ft mm ft mm ft mm ft mm ft mm ft kg lb kg lb kg lb kg lb kN lb-f kg lb Coal Spade 241-9682 31 752 70, 000 36. 0 47. 0 30. 0 39. 5 6500 21. 3 7296 23. 9 3400 11. 2 7557 24. 8 339 1. 1 19 526 64. 1 14 372 47. 2 14 262 46. 8 88 277 194, 617 84 025 185, 243 73 683 162, 443 66 451 146, 499 988. 7 222, 263 216 725 477, 797 30 994H Standard Equipment Standard Equipment Standard equipment may vary. Consult your Cat dealer for details. ELECTRICAL • Alarm, back-up • Alternator, dual 80 amp • Batteries, dry • Converter, 10/15 amp, 24V to 12V • Lighting system (halogen, work lights, access and service platform lighting) • HID work lights • Starting and charging system, 24V • Starter emergency start receptacle • Starter lockout in bumper • Transmission lockout in bumper OPERATOR ENVIRONMENT • Advisor Display, displays real time operating information, performs calibrations and customizes operator settings. [. . . ]