User manual AVDEL GENESIS NG1

[. . . ] Safety Instructions Specifications Tool Specification Tool Dimensions Intent of Use Range of Fasteners Part Numbering Putting into Service Air Supply Operating Procedure Nose Assemblies Fitting Instructions Servicing Instructions Nose Tips Type 1 Type 1A and Avseal® II Jaw Spreader Housing Type 2 Type 3 Accessories Stem Deflector Preparing the Base Tool for use with Stem Deflector Extension Swivel Heads Straight Swivel Head capability Preparing the Base Tool for Right-Angle and Straight Swivel Head Attachment Right-Angle Swivel Head capability Swivel Head Fitting Instructions Swivel Head Servicing Instructions Constant Components 4 Servicing the Tool Daily / Weekly MolyLithium Grease EP 3753 Safety Data Molykote® 55m Grease Safety Data Molykote® 111 Grease Safety Data Service Kit Maintenance Nose Equipment Dismantling the Tool Head Assembly Pneumatic Piston Assembly Air Valve Rotary Valve Trigger Stop Plate Assembly (71213-03900) General Assembly of Base Tool General Assembly Parts List Priming Oil Details Hyspin® VG32 Oil Safety Data Priming Kit Priming Procedure Fault Diagnosis Symptom, Possible Cause and Remedy Français Deutsch Italiano 18 18 19 19 20 20 20 21 21 22 22 23 23 24 26 27 LIMITED WARRANTY Avdel makes the limited warranty that its products will be free of defects in workmanship and materials which occur under normal operating conditions. This Limited Warranty is contingent upon: (1) the product being installed, maintained and operated in accordance with product literature and instructions, and (2) confirmation by Avdel of such defect, upon inspection and testing. Avdel makes the foregoing limited warranty for a period of twelve (12) months following Avdel's delivery of the product to the direct purchaser from Avdel. In the event of any breach of the foregoing warranty, the sole remedy shall be to return the defective Goods for replacement or refund for the purchase price at Avdel's option. [. . . ] Instead of a nose assembly, a swivel head can be fitted to a base tool. It allows 360° rotation of the tool about the nose tip and allows access into many applications otherwise too restrictive. IMPORTANT PRIOR to fitting a swivel head, the base tool must be adapted. The air supply must be disconnected when fitting or removing swivel heads. The following procedure will allow you to assemble and fit either of the swivel heads to the tool. If you order a complete swivel head rather than individual components, you will only need to start at stage `L'. When on grey tint, instructions refer only to the right-angle swivel head. Coat Screw 13 with thread locking adhesive and use to secure Nose Tip 14 onto Body 5. Position Lever 4 into Body 5 and hold in place with pin 15 through the hole of Body 5 (not a slot). Position Spring Clip 7 over Adaptor 9 past the holes for the rollers and rotate until the locating peg is aligned with the corresponding hole in Adaptor 9 (smallest hole). Insert Spindle 11 through Adaptor 9 into Jaw Carrier 3 until the hole lines up with slot in Body 5. Hold the assembly vertical to prevent all pins dropping out and slide the jaw carrier assembly back and forth a few times to ensure free movement. Screw Spindle 11 onto the Jaw Spreader Housing of the tool, leaving the small screw fixing hole uppermost for straight swivel. On straight swivel heads attach Platform 22 onto the top of the Spindle 11 with Screw 21. Deburr the back end of Platform 22 so that it cannot catch on Guard 1. Snap Guard 1 over the assembly, align screw holes in guard with tapped holes in body assembly. Fit Circlip 2 onto pivot pin so that the circlip seats in groove provided. Coat the thread of Screws 23 (4 off) with thread locking adhesive and screw into body assembly securing guard to body assembly. Remove the complete head using the reverse procedure to the `Fitting instructions' omitting step `L'. Pay particular attention to jaw carrier items in the upper illustration opposite as follows: Check wear on Jaws 17. When removing Spring Clip 7, use two screwdrivers as shown in the lower illustration opposite. While nose tips and jaws will vary for each swivel head, other components remain constant within each type of head. [. . . ] Ensure Rotary Valve 37 is assembled in correct orientation to align valve pins with forks on the Trigger Assembly 32. Using a 4mm pin punch (07900-00158) drive Trigger Pin 45 out and remove Trigger Assembly 32. When assembling Trigger Assembly 32 the trigger forks locate on the pins each side of the Rotary Valve 37. Item numbers in bold refer to the general assembly drawing and parts list on pages 26 and 27. [. . . ]