User manual AVDEL 0753 MKII 07530 MKII

[. . . ] Safety Rules Specifications Specification for 0753 MkII Type Tool Specification for 07531 Intensifier Intent of Use Tool Dimensions Putting into Service Air Supply Mechanical Cursors Cursor Loading and Re-loading the Tool Operating Procedure Mandrel Follower Springs Identification and Orientation Nose Assemblies Nose Jaws Selecting a Nose Jaw Nose Jaw Selection Tables Mandrels and Mandrel Follower Springs Chobert® and Grovit® Selection Tables Briv® Selection Tables Mandrel Head Types and 'P' Length Avlug®, Avsert®, Avtronic® and Rivscrew® Selection Tables Servicing the Tool Daily / Weekly Moly Lithium Grease EP 3735 Safety Data Service Kit 4 Maintenance Dismantling 07530-02200 MkII Dismantling 07532-02200 MkII General Assembly and Parts List 07530-02200 MkII General Assembly and Parts List 07532-02200 MkII Intensifier 07531-02200 Pilot valve 07005-00590 Spares Information Priming Oil Details Hyspin VG 32 and AWS 32 Oil Safety Data Priming Procedure Fault Diagnosis Symptom, Possible Cause & Remedy Français Deutsch Italiano 13 14 15-16 17 17-18 19-20 20 21 Warranty Avdel installation tools carry a 12 month warranty against defects caused by faulty materials or workmanship, the warranty period commencing from the date of delivery confirmed by invoice or delivery note. The warranty applies to the user/purchaser when sold through an authorised outlet, and only when used for the intended purpose. The warranty is invalidated if the installation tool is not serviced, maintained and operated according to the instructions contained in the Instruction and Service Manuals. In the event of a defect or failure, and at its sole discretion, Avdel undertakes only to repair or replace faulty components. [. . . ] You may now read the corresponding mandrel follower spring part number in the right-hand column of the table. In all cases, satisfactory clenching of the joint should be assessed particularly if the size of the hole in your application is very close to the next oversize hole condition, when it will be safe to select the greater size of mandrel to obtain a higher clench. REMEMBER that this will increase the broach load and reduce the mandrel life. Mandrels for stainless steel Briv® are easily identifiable by a `V' cut in the end of the mandrel heads. When using curved nose jaws, mandrels have to be bent by hand to match the curvature of the nose jaw, thus ensuring good feed of fasteners. Regular servicing should be carried out and a comprehensive inspection performed annually or every 500, 000 cycles, whichever is sooner. IMPORTANT The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel. The operator should not be involved in maintenance or repair of the tool unless properly trained. Pour a few drops of clean lubricating oil into the air inlet of the intensifier if no lubricator is fitted on air supply. If the tool is in continuous use, the air hose should be disconnected from the main air supply and the tool lubricated every two to three hours. If there is no filter on the pressure regulator, bleed the airline to clear it of accumulated dirt or water before connecting the air hose to the intensifier. Check mandrels regularly for signs of wear or damage monitoring the number of placings (read the safety instructions on page 4). Check oil level in the intensifier Unit reservoir is approximately 12mm (1/2") below the transparent cover plate. Grease can be ordered as a single item, the part number is shown in the service kit page 23. First Aid SKIN: As the grease is completely water resistant it is best removed with an approved emulsifying skin cleaner. INGESTION: Ensure the individual drinks 30ml Milk of Magnesia, preferably in a cup of milk. Handling Use barrier cream or oil resistant gloves Storage Away from heat and oxidising agent. For all servicing we recommend the use of the service kit (part number 07900-05300). Note: Spanner sizes are measured 'across flats' unless otherwise specified. Every 500, 000 cycles the tool should be completely dismantled and new components should be used where worn, damaged or when recommended. All `O' rings and seals should be renewed and lubricated with Moly Lithium grease EP 3753 before assembling. The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel. [. . . ] secure end cap assemblies to main valve Body 23 with Screws 26 and 21. Fit interface `O' Rings 4 into their housings in the main valve body. If the pipe connection to the pilot assembly is damaged, replace Plastic Collet 2 and lift out the `O' Ring 1 from Cartridge 27. Fit new `O' Ring 1 and insert Plastic Collet 2 into Cartridge 27. [. . . ]